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Land Rover Lt230q Transfer Gearbox Overhaul 2nd Edition Rover Manual
Land Rover Lt230q Transfer Gearbox Overhaul 2nd Edition Rover Manual
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TRANSFER BOX CONTENTS Page Neutral warning lamp switch - if fitted 49..................................................................... Differential lock warning lamp switch - adjust 49......................................................... Transmission brake 50.................................................................................................
TRANSFER BOX CONTENTS Page DATA, TORQUE & TOOLS DATA1 ........................................................................................................................ TORQUE FIGURES 2.................................................................................................. SERVICE TOOLS 3.....................................................................................................
TRANSFER BOX DESCRIPTION AND OPERATION1 This page is intentionally left blank
TRANSFER BOX DESCRIPTION AND OPERATION3 FRONT OUTPUT HOUSING COMPONENTS 1.High/low cross shaft housing 2.Bolt - high/low cross shaft housing 3.O ring 4.High/low cross shaft and lever 5.Dog clutch 6.Front output shaft 7.Hollow plug 8.Detent plug - differential lock 9.Detent spring - differential lock 10.Detent ball - differential lock 11.Differential lock warning lamp switch 12.Locknut 13.Front output housing 14.Spring and clips - differential lock 15.Differential lock selector fork 16.Cover plate 17.Bolt - cover plate 18.Bolt - front output housing19.High/low selector finger 20.Differential lock selector shaft 21.Plug 22.Bearing spacer 23.Output shaft bearing 24.Circlip 25.Oil seal 26.Output shaft flange and mud shield 27.Felt washer 28.Steel washer 29.Self-locking nut 30.Differential lock selector finger and shaft 31.O rings 32.Differential lock selector housing 33.Bolt - housing 34.Selector lever 35.Washer 36.Self-locking nut
TRANSFER BOX DESCRIPTION AND OPERATION5 DIFFERENTIAL COMPONENTS 1.Retaining ring 2.Differential carrier - rear half 3.Low range gear 4.High/low hub 5.High/low selector sleeve 6.High/low selector shaft 7.High/low selector fork 8.Setscrew - high/low selector fork 9.High range gear 10.High range gear bush 11.Differential rear bearing 12.Bearing outer track13.Bearing retaining nut 14.Dished thrust washers 15.Planet gears 16.Cross shafts 17.Sun gears 18.Selective thrust washers 19.Differential carrier - front half 20.Bolt - differential carriers 21.Differential front bearing 22.Bearing outer track 23.Selective shim
TRANSFER BOX DESCRIPTION AND OPERATION7 MAIN CASING COMPONENTS 1.Main casing 2.Retaining plate 3.Bolt - retaining plate 4.Stake nut - intermediate shaft 5.Bearings and outer tracks - mainshaft input gear 6.Mainshaft input gear * 7.Selective shim 8.Mainshaft input gear bearing housing 9.Cover plate/power take-off cover * 10.Bolt - cover plate 11.Oil temperature switch ** 12.Neutral warning lamp switch and washer ** 13.Bearings and outer tracks - intermediate gears 14.Circlips15.Collapsible spacer 16.Intermediate gears 17.Bottom cover plate 18.Bolt - bottom cover plate 19.O rings - intermediate shaft 20.Intermediate shaft 21.Mainshaft oil seal 22.Locating dowel 23.Detent plug - high/low selector 24.Detent spring - high/low selector 25.Detent ball - high/low selector 26.Interlock solenoid ** 27.Cover - interlock solenoid ** 28.Bolt - interlock solenoid cover ** 29.Belleville washer ** * Defender mainshaft input gear and Discovery power take-off cover plate illustrated ** If fitted