Land Rover Lt230q Transfer Gearbox Overhaul 2nd Edition Rover Manual

TRANSFER BOX
CONTENTS
Page
Neutral warning lamp switch - if fitted 49.....................................................................
Differential lock warning lamp switch - adjust 49.........................................................
Transmission brake 50................................................................................................. 

TRANSFER BOX
CONTENTS
Page
DATA, TORQUE & TOOLS
DATA1 ........................................................................................................................
TORQUE FIGURES 2..................................................................................................
SERVICE TOOLS 3..................................................................................................... 

TRANSFER BOX
DESCRIPTION AND OPERATION1
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TRANSFER BOX
2
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION3
FRONT OUTPUT HOUSING COMPONENTS
1.High/low cross shaft housing
2.Bolt - high/low cross shaft housing
3.O ring
4.High/low cross shaft and lever
5.Dog clutch
6.Front output shaft
7.Hollow plug
8.Detent plug - differential lock
9.Detent spring - differential lock
10.Detent ball - differential lock
11.Differential lock warning lamp switch
12.Locknut
13.Front output housing
14.Spring and clips - differential lock
15.Differential lock selector fork
16.Cover plate
17.Bolt...

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4
DESCRIPTION AND OPERATION 

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DESCRIPTION AND OPERATION5
DIFFERENTIAL COMPONENTS
1.Retaining ring
2.Differential carrier - rear half
3.Low range gear
4.High/low hub
5.High/low selector sleeve
6.High/low selector shaft
7.High/low selector fork
8.Setscrew - high/low selector fork
9.High range gear
10.High range gear bush
11.Differential rear bearing
12.Bearing outer track13.Bearing retaining nut
14.Dished thrust washers
15.Planet gears
16.Cross shafts
17.Sun gears
18.Selective thrust washers
19.Differential carrier - front...

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6
DESCRIPTION AND OPERATION 

TRANSFER BOX
DESCRIPTION AND OPERATION7
MAIN CASING COMPONENTS
1.Main casing
2.Retaining plate
3.Bolt - retaining plate
4.Stake nut - intermediate shaft
5.Bearings and outer tracks - mainshaft input
gear
6.Mainshaft input gear *
7.Selective shim
8.Mainshaft input gear bearing housing
9.Cover plate/power take-off cover *
10.Bolt - cover plate
11.Oil temperature switch **
12.Neutral warning lamp switch and washer **
13.Bearings and outer tracks - intermediate gears
14.Circlips15.Collapsible spacer...