Land Rover Lt230q Overhaul Rover Manual
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TRANSFERBOX CONTENTS Page Neutral warning lampswitch -if fitted 49 ..................................................................... Differential lockwarning lampswitch -adjust 49 ......................................................... Transmission brake 50 .................................................................................................
TRANSFERBOX CONTENTS Page DATA, TORQUE &TOOLS DATA 1 ........................................................................................................................ TORQUE FIGURES 2 .................................................................................................. SERVICE TOOLS 3 .....................................................................................................
TRANSFERBOX DESCRIPTION ANDOPERATION 1 This page isintentionally leftblank
TRANSFERBOX DESCRIPTION ANDOPERATION 3 FRONT OUTPUT HOUSING COMPONENTS 1. High/low crossshafthousing 2. Bolt -high/low crossshafthousing 3. O ring 4. High/low crossshaftandlever 5. Dog clutch 6. Front output shaft 7. Hollow plug 8. Detent plug-differential lock 9. Detent spring-differential lock 10. Detent ball-differential lock 11. Differential lockwarning lampswitch 12. Locknut 13. Front output housing 14. Spring andclips -differential lock 15. Differential lockselector fork 16. Cover plate 17. Bolt -cover plate 18. Bolt -front output housing 19. High/low selectorfinger 20. Differential lockselector shaft 21. Plug 22. Bearing spacer 23. Output shaftbearing 24. Circlip 25. Oilseal 26. Output shaftflange andmud shield 27. Feltwasher 28. Steel washer 29. Self-locking nut 30. Differential lockselector fingerandshaft 31. Orings 32. Differential lockselector housing 33. Bolt -housing 34. Selector lever 35. Washer 36. Self-locking nut
TRANSFERBOX DESCRIPTION ANDOPERATION 5 DIFFERENTIAL COMPONENTS 1. Retaining ring 2. Differential carrier-rear half 3. Low range gear 4. High/low hub 5. High/low selectorsleeve 6. High/low selectorshaft 7. High/low selectorfork 8. Setscrew -high/low selectorfork 9. High range gear 10. High range gearbush 11. Differential rearbearing 12. Bearing outertrack 13. Bearing retaining nut 14. Dished thrustwashers 15. Planet gears 16. Cross shafts 17. Sun gears 18. Selective thrustwashers 19. Differential carrier-front half 20. Bolt -differential carriers 21. Differential frontbearing 22. Bearing outertrack 23. Selective shim
TRANSFERBOX DESCRIPTION ANDOPERATION 7 MAIN CASING COMPONENTS 1. Main casing 2. Retaining plate 3. Bolt -retaining plate 4. Stake nut-intermediate shaft 5. Bearings andouter tracks -mainshaft input gear 6. Mainshaft inputgear* 7. Selective shim 8. Mainshaft inputgearbearing housing 9. Cover plate/power take-offcover* 10. Bolt -cover plate 11. Oiltemperature switch** 12. Neutral warning lampswitch andwasher ** 13. Bearings andouter tracks -intermediate gears 14. Circlips 15. Collapsible spacer 16. Intermediate gears 17. Bottom coverplate 18. Bolt -bottom coverplate 19. Orings -intermediate shaft 20. Intermediate shaft 21. Mainshaft oilseal 22. Locating dowel 23. Detent plug-high/low selector 24. Detent spring-high/low selector 25. Detent ball-high/low selector 26. Interlock solenoid** 27. Cover -interlock solenoid ** 28. Bolt -interlock solenoid cover** 29. Belleville washer** * Defender mainshaft inputgearandDiscovery power take-off coverplateillustrated ** Iffitted