Land Rover Engine V8 4 4 L 2005 Capewell Manual
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Page 11
The composite thermostat housing is installed between the two cylinder banks, immediately above the coolant pump. The thermostat controls the flow of coolant through the radiator. CRANKSHAFT AND SUMP COMPONENTS Item Part Number Description 1 -Coolant outlet elbow 2 -Bolt 3 -Thermostat housing 4 -Bolt Page 11 of 28 Contents Page 09/12/2010 file://C:\Users\Duncan Capewell\Documents\Data Files - DCapewell\Mydocs\Disco3. ...
Page 12
Crankshaft and Main Bearings Item Part Number Description 1 -Bedplate 2 -Main bearings - lower Page 12 of 28 Contents Page 09/12/2010 file://C:\Users\Duncan Capewell\Documents\Data Files - DCapewell\Mydocs\Disco3. ...
Page 13
Six counter-balance weights ensure good vibration levels from the four throw, five bearing crankshaft. Manufactured in cast iron, the crankshaft also has undercut and rolled fillets for improved strength. The crankshaft rear oil seal is a press fit in the bedplate to cylinder block interface. The main bearings are aluminium/tin split plain bearings. An oil groove in the upper half of each bearing transfers the oil into the crankshaft for lubrication of the connecting rod bearings. A...
Page 14
The bedplate is a structural casting bolted to the bottom of the cylinder block to retain the crankshaft. The use of a bedplate further improves rigidity. Iron inserts, cast into the main bearing supports of the bedplate, minimise main bearing clearance changes due to heat expansion. Two hollow dowels align the bedplate with the cylinder block. Beads of sealant seal the joint between the bedplate and the cylinder block. Sump The aluminium alloy structural sump is bolted to the...
Page 15
The oil pump is installed on the crankshaft at the front of the engine. The pump inlet and outlet ports align with oil passages in the bedplate. Starter Drive Plate The starter drive plate is attached to the rear of the crankshaft. A timing disc, for the engine speed sensor, is spot welded to the front face of the drive plate. Timing Disc Item Part Number Description 1 -Starter drive plate 2 -Bolt Page 15 of 28 Contents Page 09/12/2010 file://C:\Users\Duncan Capewell\Documents\Data...
Page 16
CAMSHAFT TIMING COMPONENTS Page 16 of 28 Contents Page 09/12/2010 file://C:\Users\Duncan Capewell\Documents\Data Files - DCapewell\Mydocs\Disco3. ...
Page 17
Timing Gear Multiple link primary and single row secondary chains drive the camshafts of each cylinder bank. The primary chains transmit the drive from two sprockets on the crankshaft to variable valve timing units on the intake camshafts. The secondary chains transmit the drive from the variable valve-timing units to sprockets on the exhaust camshafts. A key locates the two drive sprockets on the crankshaft. The crankshafts torsional vibration damper retains the sprockets in position. The...
Page 18
Each chain has a hydraulic tensioner operated by engine oil. The primary chains are lubricated via oil squirt tubes located at the front of the engine block, near the crankshaft drive sprockets. A jet of oil from the end of each secondary chain tensioner lubricates the secondary chains. The primary chain tensioners act on pivoting flexible tensioner blades. The secondary chain tensioners act directly on the chains. Guide rails are installed on the drive side of the primary chains. Timing Cover...
Page 19
Cylinder Heads The cylinder heads are unique to each cylinder bank. Deep-seated bolts, to reduce distortion, secure the cylinder heads to the cylinder block. Two hollow dowels align each cylinder head with the cylinder block. Item Part Number Description 1 -Camshaft bearing cap 2 -Tappet (shimless) 3 -Collet 4 -Valve spring cap 5 -Valve spring 6 -Valve stem oil seal 7 -Valve 8 -Inlet camshaft 9 -Exhaust camshaft Page 19 of 28 Contents Page 09/12/2010 file://C:\Users\Duncan...
Page 20
The 14 mm spark plugs, one per cylinder, locate in recesses down the centre line of each cylinder head. The engine-lifting eyes are bolted to the cylinder heads; two on the rear (one per head) and one at the front. Camshaft Covers The camshaft covers are manufactured from thermo-plastic. The A bank camshaft cover incorporates an outlet for the part load engine breather. The bank B camshaft cover incorporates an outlet for the full load engine breather and the engine oil filler cap....