Land Rover Engine Management Systems Rover Manual
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13/14CU AND 14CUX SYSTEMS 13/14CU and 14CUX Systems 89 A/C Fan Switch Input (13CU and 14CU only) This indicates that heater or A/C blower motor operation has been requested via the dash control panel. On 13CU systems, this is the only Air Conditioning system input signal. The ECM will compensate for the additional engine load and adjust idle speed accordingly. On 14CU systems, this signal is used in combination with the A/C thermostat input signal. A/C Thermostat Input (14CU and 14CUX only) By indicating when the A/C compressor is operating, the ECM can compensate for the additional engine load and adjust idle speed accordingly. On 14CU systems this signal comes from the A/C thermostat, through the A/C high pressure switch. On 14CUX, this signal comes from the A/C thermostat control unit. Heated Rear Screen (1987 M.Y. 13 CU only) By indicating when the heated rear screen is in use, the ECM can compensate for the additional load the generator produces on the engine by adjusting the idle speed. Heated Front Screen (14 CU and 14 CUX only) By indicating when the heated front screen is in use, the ECM can compensate for the additional load the generator produces on the engine. The ECM will then adjust the idle speed accordingly. 13CU ECM5 21 PIN ECM5 21 338 PIN ECM 21 338 PIN 14CU 14CUX Heated Rear Screen (1987 only) A/C Blower Fan/Mode Switch A/C Thermostat/Pressure Switch A/C Compressor Clutch Control Heat & A/C Blower Fan Switch Heated Front Screen A/C Compressor Clutch Control Heated Front Screen A/C Thermostat Unit Idle (Stepper) Control Idle (Stepper) Control Idle (Stepper) Control , 26, 28, 29 1, 26, 28, 29 1, 26, 28, 29
13/14CU AND 14CUX SYSTEMS 90 OUTPUTS Main relay The ECM provides power to both fuel injector banks, MAFS, the fan module, and fault display via the main relay. The relay is located under the passenger seat on most models. For 1995, the relay has been moved to the engine compartment where it is mounted on the passenger side fender wall. On Defender, the relay is mounted on the passenger side of the bulkhead. Fuel Pump Relay The fuel pump relay is located next to the main relay. The ECM provides power to the fuel pump, HO2S heaters and purge valve through the fuel pump relay. The ECM operates the fuel pump for one second at key on and then when it senses a crank/run signal from the ignition system. Relay Locations 1987-1995Relay Locations 1995
13/14CU AND 14CUX SYSTEMS 13/14CU and 14CUX Systems 91 Fuel Injectors The ECM provides ground side switching to both A (pin 13) and B (pin 11) injector banks. Banks are operated alternately except at start-up when simultaneous operation is used to provide additional fuel to the system. Injectors are shut off during deceleration. The ECM controls fuel volume through injector pulse width. Pulse width varies between approximately 2.4 milliseconds at idle to a maximum of approximately 9.0 milliseconds at full load. Each injector has a resistance of 16 ohms. Resistance value of the complete injector circuit (wired in parallel) will be approximately 4 ohms. Idle Air Control Valve (IACV) The idle air control stepper motor operates through a range of 180 steps with the 0 position completely open and the 180 position fully closed. The further open the valve is positioned, the higher the idle speed will be. Idle position on a vehicle at normal operating temperature with no engine load is approximately 160. The ECM opens the valve a fixed number of steps in response to input signals from load producing items such as the air conditioning compressor, front defroster, and transmission shifting out of Park/Neutral. Resistance in the IACV coils ranges from 40-60 ohms at room temperature and up to 70 ohms when hot. Malfunction Indicator Lamp (MIL) Formerly known as the CHECK ENGINE lamp, the MIL illuminates when the ECM determines an emissions-related component has failed. The MIL also illuminates at key-on and vehicle start-up to test bulb operation. Purge Valve (CAN PV) 14 CU, 14 CUX only Land Rover vehicles contain an evaporative emission system designed to capture vapors produced by the vehicles fuel system. Evaporative emissions from the fuel tank are trapped in a carbon filled canister before they can reach the atmosphere. These vapors are then vented to the plenum chamber through a purge valve during engine operation. The ECM pulses the valve open for short periods below 1700 RPM and holds it open at higher speeds once the engine has achieved operating temperature and is in closed loop. Operating temperature is defined as engine coolant temperature above 54° C (130° F). The ECM monitors the need for canister purge by looking at HO2S response when the valve is opened. No change in HO2S response with the valve open indicates that the canister has been purged of fuel vapor and continued valve operation is no longer necessary. Operation of the purge function when no longer required can negatively impact vehicle emissions. A/C Compressor Relay The ECM controls operation of the electronic A/C clutch through this relay. The ECM provides a ground path for the relay circuit when it receives a request for A/C operation from the A/C control panel. Fan Control Module (FCM) The ECM remains powered for approximately five seconds after the ignition is switched to OFF. During this time, it monitors under-hood temperature through the engine fuel temperature sensor. If measured temperatures exceed 70° C (150° F), the ECM grounds the fan control module, allowing the condenser fans to run for ten minutes.
13/14CU AND 14CUX SYSTEMS 92 Inertia Switch The inertia switch isolates the power supply to fuel pump in the event of extreme deceleration like that which would occur in a collision. The inertia switch is located under the left front seat on 1987-1994 vehicles, and on the bulkhead at the back of the engine compartment from 1995. It can be reset by pressing the button at the top of the switch. Inertia Switch 1987-1994 Inertia Switch 1995
13/14CU AND 14CUX SYSTEMS 13/14CU and 14CUX Systems 93 Engine On-Board Diagnostic (OBD) System Much of the new technology introduced on these engine control systems is directed toward improving the quality of exhaust gas emissions and reducing air pollution. Much of this has been mandated by legislation that originated with the California Air Resources Board (CARB). Control system self-diagnostics, or On-Board Diagnostics (OBD) for vehicle emissions are included in the 14 CUX engine control system. OBD regulations produced by CARB require that vehicles monitor operation of key emissions components such as the oxygen sensor, fuel delivery system, and ECM. Failure of components in these systems is indicated by the illumination of a CHECK ENGINE or Malfunction Indicator Lamp (MIL) on the instrument cluster. On-board Fault Display Unit Diagnostic Trouble Codes (DTCs) are provided to help direct the technician to the source of the concern. They can be retrieved with the TestBook or the Lucas HHT. Codes are also displayed on 1990-1995 models, via the on-board fault display. No additional diagnostic equipment is required and if a system fault exists, it is displayed any time the ignition switch is in the ‘on’ position. Any additional faults are displayed in order of system priority, but only one at a time. The following procedure displays the codes, and clears the fault memory: 1 Switch On ignition. 2 Disconnect serial link mating plug, wait 5 seconds, reconnect. 3 Switch OFF ignition, wait for main relay to drop out. 4 Switch ON ignition. The display should now reset. If no other faults exist, and the original fault has been rectified, the display will be blank. 5 If multiple faults exist repeat Steps 1 to 4. As each fault is cleared the code will change, until all faults are cleared. The display will now be blank.
13/14CU AND 14CUX SYSTEMS 94 System Fault Codes 13CU and 14CU systems have a limited number of self-diagnostic fault codes, however all of the basic system areas such as Oxygen Sensors, Throttle Potentiometer, Air Flow Sensor, and Coolant Sensor are monitored. 14CUX sytems are OBD (I) compliant, and will display the following faults, which are listed in order of display priority: Code Description 02 ECM Power Disconnected (displays only until first key on/key off cycle) 29 ECM Memory Check 44 Lambda Sensor A 45 Lambda Sensor B 25 Ignition Misfire 40 Misfire Bank A 50 Misfire Bank B 12 Airflow Meter 21 ECM Tune Select 34 Injector Bank A 36 Injector Bank B 14 Coolant temperature Sensor 17 Throttle Potentiometer 18 Throttle Potentiometer high while Airflow Meter low 19 Throttle Potentiometer low while Airflow Meter high 88 Purge Valve 28 Intake System Air Leak 23 Fuel Supply 48 Stepper Motor 68 Road Speed Sensor 69 Automatic Transmission Gear Switch 59 Fuel Supply or Air Leak Group fault 15 Fuel Temperature Sensor
13/14CU AND 14CUX SYSTEMS 13/14CU and 14CUX Systems 95 SYSTEM DIAGNOSTICS A technicians approach to diagnostics of any vehicle system should include the following steps: • Verify the customer concern • Determine related symptoms • Isolate the source of the concern • Perform the required repair • Verify system operation As indicated, the first step in vehicle diagnosis is verification of the customers concern. This can eliminate time spent unnecessarily searching for the cause of a normal operating condition. An example of this might be changes in engine idle during times of high accessory load. The next step in diagnosing the concern is to determine related symptoms and narrow them down to a specific vehicle system. Retrieving diagnostic trouble codes (DTCs) is recommended at this stage of diagnosis. Vehicles using the 13 through 14 CUX series controllers allow limited self-diagnostics, including code retrieval, using the TestBook or Hand Held Tester. Diagnostic Connector The 14 CUX communicates with diagnostic test equipment (TestBook) through connector pins 18 and 9. These pins can be accessed through a harness located under the passenger seat on most models. For the 1995 model year, the harness is located behind the glove box. Search for the harness carefully as it may be tucked in among other wiring.
13/14CU AND 14CUX SYSTEMS 96 Using this diagnostic connector allows you to perform system diagnostics without removing the harness connector from the ECM and clear codes without diagnostic equipment. Diagnostic Connector Locations
13/14CU AND 14CUX SYSTEMS 13/14CU and 14CUX Systems 97 TestBook Connections Selecting the correct accessory cables is critical when using the TestBook for system diagnosis. Cables can vary for each application. Once you have selected the proper cables, ensure that they are securely connected and plugged into Socket 1 at the back of the TestBook unit. Next, connect the clip on the power lead to the positive (B+) post of the vehicles battery. You are now ready to enter TestBook diagnostics. TestBook Diagnostic Connector Hook-up Once past the main menu, TestBook offers a selection of vehicle systems that can be tested. These include: • EFI • Air Suspension • ABS • Airbag The air suspension selection is available only on Range Rover Classic.
13/14CU AND 14CUX SYSTEMS 98 Touch the system icon to move on to the next selection screen. TestBook provides you with the opportunity to monitor the function of the system inputs listed on the screen below.