Land Rover Defender Owners Handbook Rover
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Page 141
Workshop maintenance 138 Tdi engine Engine performance will be seriously affected if the air cleaner element becomes choked with dust and other airborne particles. ·Release the two retaining clips (1). ·Raise the air cleaner slightly from its cradle to improve access to the element. ·Unscrew the wing nut (2) and remove the end cover. ·Unscrew the wing nut (3) and withdraw the element. ·Clean the interior and exterior of the casing and cover. ·Fit a new element, seal first, into the casing. ·Secure the...
Page 142
Workshop maintenance 139 Air cleaner dump valve check - all engines The dump valve (8) is situated on the underside of the element housing. ·Squeeze open the dump valve (as illustration) and check that the interior is clean. Renew the valve if perished.
Page 143
Workshop maintenance 140 SPARK PLUG CHECK/RENEWAL (petrol engines) V8 engine ·Remove the HT leads from the spark plugs. ·Remove the plugs using a spark plug socket and ratchet. ·If they are in poor condition, replace with new plugs of the correct specification (see General data). ·Set the spark plug gaps to the correct setting (see General data). ·Fit the spark plugs and washers - DO NOT OVERTIGHTEN. NOTE:Fitting incorrect grades of spark plug, may lead to piston overheating and engine failure. ·Refit...
Page 144
Workshop maintenance 141 DISTRIBUTOR V8 engines WARNING ALWAYS disconnect the battery negative lead before carrying out any maintenance on the ignition and electrical systems. The internal operating parts of the distributor are protected by a plastic insulating cover (1) and are pre-set during manufacture - they do not require maintenance. WARNING DO NOT remove or tamper with the plastic insulating cover. ·Clean the outer surfaces of the distributor cap to remove dirt or grease. ·Unclip the cap and check...
Page 145
Workshop maintenance 142 DRIVE BELTS Driving belt tension All pulleys and belts should be examined regularly for any damage, deterioration or fouling (grit, mud, oil etc). Replace or clean where necessary. After every off-road session, the drive belts should be inspected for cuts and possible damage caused by stones. If a belt has jumped, reposition it correctly and, if necessary, replace it at the earliest opportunity. WARNING Before checking or adjusting any drive belt; to prevent the possibility of...
Page 146
Workshop maintenance 143 ALTERNATOR DRIVE BELT V8 engine (without air-conditioning) Check the belt deflection with thumb pressure, mid-way between the alternator and crankshaft pulleys. Movement should be approximately 12 mm (0.5 in). If adjustment is necessary; ·Turn the starter switch to position 0 and disconnect the battery negative lead. ·Loosen bolts (2). ·Loosen the adjustment bolts (3). ·Pivot the alternator away from, or towards the engine, to increase, or reduce tension. ·Tighten the UPPER...
Page 147
Workshop maintenance 144 WARNING DO NOT use a lever to move the alternator. ONLY apply hand pressure to the alternator body when adjusting drive belt tension. ·Tighten the adjustment link clamp and pivot bolts (2). ·Tighten the alternator pivot bolts (3). ·Connect the battery, run the engine for five minutes at a fast idle and then switch off. ·Re-check belt tension.
Page 148
Workshop maintenance 145 POWER STEERING PUMP DRIVE BELT V8 engine (without air-conditioning) Check belt deflection with thumb pressure mid-way between the crankshaft and steering pump pulley. Movement should be between 4 and 6 mm (0.16 and 0.25 in). If adjustment is necessary; ·Turn the starter switch to position 0 and disconnect the battery negative lead. ·Slacken the two pivot bolts (2). ·Slacken the pump adjustment clamp bolt (3). ·Move the pump in the required direction to obtain the correct...
Page 149
Workshop maintenance 146 POWER STEERING PUMP DRIVE BELT V8 engine (with air-conditioning) Check the belt deflection with thumb pressure, mid-way between the crankshaft and steering pump pulleys. Movement should be between 4 and 6 mm (0.16 and 0.25 in). If adjustment is necessary; ·Turn the starter switch to position 0 and disconnect the battery negative lead. ·Slacken the alternator adjustment link clamp and pivot bolts (2) (see Alternator drive belt - V8 engine with air-conditioning). ·Slacken the...
Page 150
Workshop maintenance 147 AIR CONDITIONING COMPRESSOR DRIVE BELT Tdi engine Correct belt tension an only be achieved using a suitably calibrated torque meter. ·Slacken the 3 bolts (1) securing the tensioner. ·Apply a clockwise torque of 35 Nm to the square drive (2) of the tensioner and tighten the bolts to 25 Nm.