Land Rover Defender 99my Owners Handbook Rover
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Wheel changing 108 Positioning the bottle jack Always position the jack from the front or rear of the vehicle directly in line with the jacking points. WARNING NEVER use the jack from the side of the vehicle. Always use the complete, two piece, jack lever throughout to minimise any accidental contact with a hot exhaust system. ONLY jack the vehicle using the jack location points described or damage to the vehicle could occur. Front jacking point: Position the jack so that, when raised, it engages with the front axle casing immediately below the coil spring. The jack cradle must locate between the flange at the end of the axle casing and the large bracket to which the front suspension members are mounted. Rear jacking point: Push the mud flap up over the tyre to allow clear access (return it to its correct position when the wheel change is complete). Position the jack so that, when raised, it engages with the rear axle casing immediately below the coil spring and as close as possible to the shock absorber mounting bracket. Care of the jack Occasionally, clean and grease the moving parts (particularly the ram/pillar) to prevent rust. The bottle jack oil level should be checked at normal servicing intervals and if necessary topped up with an hydraulic oil with a viscosity to BS 4231 grade 32 and ISO proof 32. To avoid contamination, the bottle jack should always be returned to its fully closed position and must always be stowed upright.
Wheel changing 109 Operating the pillar jack(if supplied) For any wheel: 1.Remove the rubber plug (1) from the jacking tube corresponding to the wheel to be changed. 2.Insert the jack pillar into the base (2). 3.Fit the handle (3) to the pillar and adjust the height so the jacking peg (4) can be inserted into the jacking tube. NOTE:The jack handle operates as a ratchet - one side raises the jack, then turn the handle over to lower the jack. WARNING ENSURE that you are familiar with operating the jack BEFORE using it to raise a vehicle. ONLY jack the vehicle using the jack location points described or personal injury or damage to the vehicle could occur. DO NOT use the jack without the base fitted - the vehicle would not be properly supported and could cause personal injury. ENSURE that the peg is FULLY engaged in the jacking tube. ENSURE that the pillar is vertical NOT at an angle.
Wheel changing 110 Changing a wheel Before raising the vehicle, ensure that all the precautions listed at the beginning of this section have been observed. Also, ensure that the wheel chock is correctly positioned, as described previously. In some markets, vehicles fitted with alloy wheels have one locking wheel nut fitted to each wheel. Refer to Locking wheel nuts later in this section before changing an alloy wheel. ·Use the wheel brace to slacken the wheel nuts half a turn anti-clockwise. ·Raise the vehicle until the tyre is clear of the ground, and remove the wheel nuts and wheel (DO NOT damage the surface of alloy wheels (if fitted) by placing them face down on the road). ·On vehicles fitted with alloy wheels, use an approved anti-seize compound to treat the wheel mounting spigot to minimise the tendency for adhesion between the wheel and the spigot. Ensure that no oil or compound comes into contact with the brake components. If, due to an emergency situation, this treatment is not practicable; refit the spare wheel for the time being, but remove and treat the wheel at the earliest opportunity. ·Fit the spare wheel and lightly tighten the wheel nuts, ensuring they are firmly seated. DO NOT fully tighten whilst the tyre is clear of the ground. WARNING When fitting a wheel, ensure that the mating faces of the hub and wheel are clean and free from rust - an accumulation of dirt or rust could cause the wheel nuts to become loose and result in an accident. ·Lower the vehicle and remove the jack and wheel chock. ·Fully tighten the wheel nuts. DO NOT OVERTIGHTEN by using foot pressure or extension bars on the wheel brace, as this could overstress the wheel studs. ·REMEMBER to disengage the differential lock and change to H (high range) before driving. ·Finally, check the tyre pressure and wheel nut torque at the earliest opportunity, see General data. WARNING After wheel changing, always secure tools, chock, jack and spare wheel in their correct storage positions.
Wheel changing 111 LOCKING WHEEL NUTS In some markets, vehicles fitted with alloy wheels are equipped with a locking wheel nut on each wheel. The locking wheel nut covers are visually very similar to standard wheel nuts but can be identified by a concave indent on the surface. The locking wheel nut and cover can only be removed using the special tools provided, as follows: ·Push the extractor tool (1) firmly over the stainless steel nut cover (2). ·Pull the extractor toolsquarelyaway from the wheel to remove the nut cover and reveal the locking wheel nut (3). ·Fit the metal key socket (4) securely over the locking wheel nut (3). ·Fit the wheel nut wrench onto the key socket and unscrew the nut in the normal way. A code letter is stamped on the face of the key socket. Ensure the code letter is entered in the space provided on your Security Information card - you will need to quote this letter if replacement components are required. Keep the card in a safe place away from the vehicle. For security reasons, store the key socket and extractor tool out of sight, in a secure place in the vehicle. NOTE:If the extractor tool has been inadvertently pushed onto a standard wheel nut, it can be removed ONLY by first undoing and removing the nut; slide the wheel nut wrench down the centre of the extractor and onto the wheel nut.
Wading plugs 112 WADING PLUGS WARNING For safety, DO NOT work underneath the vehicle unless it is safely parked with the wheels chocked, or is supported by heavy duty stands. NOTE:On some models, to access the wading plugs, it will be necessary to remove the front and rear engine undertray access panels - see Engine undertray, in the Workshop maintenance section of this handbook. Under severe wading conditions, the timing cover and flywheel housing must be sealed to prevent the ingress of mud and water. Fit the plugs, supplied in the tool kit, as illustrated. Remove the plugs immediately after wading, or periodically if the vehicle is required to do prolonged wading or very muddy work. Flywheel housing - 300 TDi Engine front timing cover - 300 TDi
Fuses 113 Fuses are simple circuit breakers which protect electrical equipment by preventing the electrical circuits from being overloaded. Always remove the starter key and switch off the affected circuit before removing a fuse. Press the fuse extractor (located on the inside of the main fuse box cover) onto the head of the fuse and pull to remove. Fit a new fuse of the same rating. If the replacement fuse fails immediately, contact your local Land Rover dealer and have the circuit checked. WARNING Fit only replacement fuses of the same rating and type. Always rectify the cause of a failure before replacing a fuse. Seek qualified assistance if necessary.Fuses are colour coded to help identify their amperage, as follows: TAN 5 RED 10 BLUE 15 YELLOW 20 GREEN 30 (air conditioned models only) The main fuse box is fitted in the centre of the dashboard, in front of the main gear lever. Remove the cover by releasing the fixing screws. A label in the fuse box cover shows the circuits protected, the fuse ratings and their locations. They are also listed on the following page.
Fuses 114 MAIN FUSE BOX Fuse No. Value (amps) Electrical circuit 1 20 Air conditioning 2 30 Air conditioning 3 5 Battery, diagnostics 4 10 Heated rear window, reverse and headlights, instruments, fuel feed 5 10 Brake lights, reverse lights 6 10 Immobilisation, engine feed 7 10 Anti-lock brakes 8 10 Hazards, wash/wipe - rear 9 15 Wash/wipe - front 10 10 Alarm 11 10 Alarm sounder 12 10 Rear fog guard light 13 10 Headlight - LH, main beam 14 10 Headlight - RH, main beam 15 10 Headlight - LH, dipped beam 16 10 Headlight - RH, dipped beam 17 5 Radio/cassette player 18 20 Cigar lighter, heater blower 19 10 Sidelights - RH 20 10 Sidelights - LH
Fuses 115 Fuse Value Electrical circuit No. (amps) 1 20 ABS, engine 2 30 Trailer, interior light, accessory socket 3 30 Heated rear screen, horn 4 20 Fuel pump 5 30 Main relay, inertia switch 6 15 Alarm system 7 20 Hazards, interior light, radio cassetteSECONDARY FUSE BOX The secondary fuse box is located under the right hand front seat (seeBatteryfor access procedure. Press the catch (arrowed in illustration) to release the cover. WARNING Fit only replacement fuses of the same rating and type. Always rectify the cause of a failure before replacing a fuse. Seek qualified assistance if necessary. NOTE:Owners are strongly advised against removing or replacing the fusible links identified on the underside of the fuse box lid as: GLOW PLUG (100A), AIR CON (60A), SPARE (60A), ABS PUMP RELAY (30A), IGNITION (60A) AND LIGHTS (30A). Failure of any of these items should be investigated by a qualified dealer.
Bulb replacement 116 REPLACEMENT BULBS Watts Headlights 60/55 (Halogen H4)........................................................... Front side lights 5................................................... Side repeater lights 5.............................................. Stop lights 21........................................................... High mounted stop light 21...................................... Tail lights 5............................................................. Direction indicator lights 21..................................... Number plate lights 4............................................. Reversing lights 21................................................... Rear fog guard lights 21........................................... Interior lights 10....................................................... NOTE:All bulbs must be rated at 12 volts. IMPORTANT INFORMATION Before replacing a bulb, always switch off the starter switch and appropriate lighting switch to prevent any possibility of a short circuit. Only use new bulbs of the same type and with the same specification.
Bulb replacement 117 HEADLIGHT UNIT Light unit removal To replace the headlight bulb, remove the light unit as follows: ·Remove the screws (1) retaining the side and direction indicator lights (2), release them forward and disconnect the plugs. ·Remove the screws (3) and withdraw the plastic finisher. ·Remove the headlight retaining screw (4), rotate the headlight clockwise to disengage and lift out the headlight.