Land Rover Defender 90 110 Workshop 1984 Rover Manual
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12 ENGINE e DEFENDER _I CLUTCH AND FLYWHEEL HOUSING LAND ROVER Tdi engine COMPONENTS ST3066M - I. Clutch housing 2. Bell housing stud (9) 3. Starter motor stud (1) 4. Allen bolts (4) 5. Plug (2) 6. Screw housing to block (6) 7. Washer (6) 8. Bolt housing to block (2) 9. Spring washer (2) 10. Bracket (2) 11. Harness clip (2) 12. Oil seal 13. Flywheel 14. Starter ring 15. Reinforcing plate 16. Bolt flywheel to crank 17. Clutch cover 18. Clutch plate 19. Dowel 20. Screw 21. Spring washer $! ... .., -->d 2n
12 SUMP AND OIL PUMP COMPONENTS ST3065M - LAND ROVER Tdi engine ENGINE DEFENDER 1. Sump 2. Drain plug 3. Joint washer 4. Flange bolt M8x20 (8) 5. Flange bolt M8x60 (1 2) 6. Oil pump housing lower 7. Oil pump housing upper 8. Dowel 9. Oil pump gears 10. Spindle 11. Screw 12. Spring washer 13. Support bracket 14. Screw 15. Lock washer 16. Casket 17. Filter 18. 0 ring 19. Lock washer 20. Screw 21. Spring washer 22. Plain washer 23. Drive shaft 24. Oil relief plunger 25. Spring 26. Joint washer 27. Oil relief plug 22
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e DEFENDER FRONT COVER COMPONENTS ST3064M - LAND ROVER Tdi engine 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. - 17. 7 8. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. Viscous unit Fan assemb!y Bolt (4) Plain washer (4) Pulley Screw (4) Spring washer (4) Water pump assembly Gasket Flange bolt M8x85 (2) Flange bolt M8x75 (1) Flange screw M8x35 (3) Stud M8 Flange nut M8 By pass hose Hose clip Crank pulley Flange bolts (4) Crank pulley bolt Washer Torsional vibration damper Inspection plate Gasket Flange screw M6x20 (3) Front cover plate Gasket Cover plate seal Flange screw M8x25 (3) Flange bolt M8x100 (2) Flange bolt M8x70 (2) Flange bolt M8x75 (3) Flange bolt M8x50 (1) Front cover Front cover gasket Front covedwater inlet gasket Front cover dowel Flange screw M8x20 (2) Flange bolt M8x65 Crankshaft oil seal Camshaft oil seal Gasket - centre bolt Gasket - block front face Timing belt Timing belt tensioner assembly Slotted washer Flange bolt M10x70 Tensioner pivot pin Crankshaft gear wheel Camshaft gear wheel Bolt Plug 52. Washer 53. 0 ring 54. Retaining plate 55. 0 ring 56. Injection pump timing gear 57. Flange screw (3) 58. Retaining plate 59. Nut 60. Spring washer (3) 61. Stud injection pump to front cover (3) 24
12 CYLINDER BLOCK COMPONENTS ST3063M - LAND ROVER Tdi engine ENGINE a DEFENDER 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. . 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. Oil filter element Oil filter adaptor Gasket Screw (2) Spring washer (2) Oil cooler adaptor Thermostat bulb 0 ring Spring Washer Screw (2) Washer (2) Oil pressure switch Copper washer Blanking plug Skew gear Dowel pin Bush Locking screw 0 ring Snap ring - external Deep groove bearing Snap ring - internal 0 ring - bearinghousifig Bearing housing Rear side cover Casket Dowel - flywheel housing (2) Socket screw (2) Washer (2) Flange bolts (6) Froct side cover breather Gasket Baffle plate Screw No.6 (2) Flange bolt M8x40 (1) Flange screw M8x25 (5) Cylinder block Pushrod Tappet slide Roller follower Tappet guide Set bolt Washer Camshaft Locking plate Screw (2) Spring washer (2) Camshaft bearing - front Camshaft bearing - interhear (3) Camshaft key 52. Piston 53. Piston rings 54. Gudgeon pin 55. Circlip (8) 56. Connecting rod 57. Gudgeon pin bush 58. Connecting rod bolt 59. Big end bearing 60. Big end bearing cap 61. Connecting rod nut 62. Crankshaft . 63. Crankshaft main bearing 64. Main bearing cap - rear 65. Main bearing cap - centre 66. Thrust washers 67. Main bearing cap (3) 68. Main bearing cap bolt 69. Crankshaft key 70. Crankshaft dowel 71. Crankshaft bush 72. Packing strip 73. let adaptor 74. joint washer 75. Dowel 76. Joint washer 77. Relief vaive assembly 78. Drain plug 79. joint washer 80. Dipstick tube 81. Dipstick 82. Oil gallery plug 83. cup plug (5) 84. cup plug 85. Oil gallery plug 86. Camshaft oil feed plug (3) 87. Ring dowel (2) 88. Oil feed adaptor 89. Oil drain adaptor 90. Ladder frame 91. Flange bolt M8x125 (3) 92. Flange bolt M8x60 (4) 93. Flange screw M8x30 (3) -. 0 I. .. .. . 26
12 CYLINDER HEAD COMPONENTS ST3062M - LAND ROVER Tdi engine ENGINE e DEFENDER 1. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. - 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 3 -. Y Oil filler cap Rocker cover Rocker cover gasket Flange headed bolt Washer Sealing washer Breather cyclone Flange headed screw Rocker shaft bolt (3) Rocker shaft bolt (2) Rocker arm RH Rocker arm LH Rocker arm bush Tappet adjuster screw Locknut Rocker shaft Rocker shaft spacer Rocker shaft spring Rocker shaft clamp Rocker shaft seal Exhaust manifold Manifold stud - exhaust Self locking nut Plair; washer Stud turbocharger mounting Inlet manifold Manifold stud - inlet Flarlge nut Manifold gasket Engine lifting brackets Cylinder head Cylinder head gasket Head bolts M12 short (4) Head bolts M12 long (10) Head bolts M10 (4) Adaptor cooling system Ring dowel Valve - inlet Valve seat insert Valve - exhaust Valve seat insert Valve guide Valve stem seal Valve spring seat Valve spring Valve spring cup Split cotters Injector Injector clamp Injector clamp nut 51. Injector clamp stud 52. Injector clamp dowel 53. Injector sealing washer 54. Spill return pipe 55. Banjo bolt 6mm 56. Copper washers 57. Glow plug 58. Glow plug cable 59. Nut and washer 60. Thermostat housing 61. Casket 62. Flange screw (3) 63. Thermostat 64. Gasket 65. Thermostat housing cover 66. Flange bolt M6x40 (3) 67. Thermal transmitter 68. Joint washer 69. Flange bolt 70. Cup plug (1) 71. Cup plug (2) 28