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Land Rover Defender 90 110 Workshop 1984 Rover Manual

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    							ELECTRICAL EQUIPMENT 
    ELECTRICAL PRECAUTIONS 
    86 
    The following  guidelines  are intended  to ensure  the 
    safety  of the  operator  whilst preventing  damage  to 
    electrical  and any electronic  components  fitted to the 
    vehicle. 
    Before  commencing  any  test procedure 
    on a vehicle 
    ensure that the  test equipment  is working correctly  and 
    any  harness 
    or connectors  are in good condition,  this 
    particularly  applies to mains  leads and plugs. 
    WARNING:  Before commencing  work on an ignition 
    system,  all high  tension  terminals,  adaptors and 
    diagnostic  equipment 
    for testing should be inspected  to 
    ensure  that they  are adequately  insulated and shielded 
    to  prevent  accidental  personal contacts and minimize 
    the  risk 
    of shock.  Wearers of surgically  implanted 
    pacemaker  devices should not be in close  proximity  to 
    ignition  circuits or diagnostic  equipment. 
    L 
    Polarity 
    Never rcversc connect the vehicle  battery  and  always 
    observe 
    the correct  polarity  when connecting  test 
    equipment. 
    High  voltage  circuits 
    Whenever  disconnecting  live high  tension  circuits 
    always  use  insulated pliers and 
    never allow the open 
    end  of a high  tension  lead 
    to come into contact  with 
    other  components  particularly  electronic  control units. 
    Exercise  caution  when  measuring  the  voltage 
    on the 
    coil  terminals  while the engine  is running,  since, high 
    voltage 
    spikes can  occur  on these terminals. 
    Connectors  and harness 
    Always  ensure  that thesc items are  dry  and  oil free 
    before  disconnecting  and connecting  test  equipment. 
    Never 
    forcc connectors apart either  by using  tools or by 
    pulling 
    on the  wiring  harness.  Always ensure locking 
    tabs  are disengaged  before  removal and note 
    orientation to  enable correct reconnection.  Ensure that 
    any  protective  covers  and  substances  are replaced 
    if 
    disturbed.  Having confirmed  a component  to be  faulty 
    switch
    -off  the  ignition  and disconnect  the  battery. 
    Rcmove the  component and support  the disconnected  harness. 
    When replacing  the component  keep  oily 
    hands  away from electrical  connection  areas and push 
    connectors home  until any locking  tabs fully  engage. 
    Battery  disconnecting , 
    Before  disconnecting  the battery,  switch off all 
    electrical  equipment. 
    Battery charging 
    Recharge  the  battery out of the vehicle  and keep  the 
    top  well  ventilated. While being charged  or discharged, 
    and  for  approximately  fifteen  minutes afterwards, 
    batteries  emit  hydrogen 
    gas which is flammable. 
    Always  ensure any battery  charging  area is well 
    ventilated  and  that every  precaution  is taken  to avoid 
    naked  flames  and sparks. 
    GENERAL  PRECAUTIONS 
    Switch-off ignition prior  to making any connection or 
    disconnection in the system as clcctrical  surge caused 
    by  disconnecting 
    ‘live’ connections  can damage 
    electronic  componcnts. 
    Ensure  hands  and  work surfaces  are clcan  and 
    frcc of 
    grease,  swarf,  etc.  as  grease collects  dirt  which  can 
    cause tracking 
    or high-resistance  contacts. 
    When  handling  printed circuit boards,  treat 
    them as 
    you  would  a 
    hi-fi record - hold by thc edges only. 
    Prior  to commencing 
    a test,  and periodically  during a 
    test, touch a good  earth,  for instance,  a  cigar lighter 
    socket, 
    to discharge  body static  as  some  clcctronic 
    components are  vulnerable to static electricity. 
    TEST  EQUIPMENT 
    A  range  of ‘Fast  Check’  testers is available  to provide  a 
    means  of fast  effective  diagnosis 
    of faults in electronic 
    systems  currently  fitted  to Land 
    Rover and  Range 
    Rover  vehicles. 
    It  is essential  that operators  familiarise  themselves  with 
    the component> of the  system to be checked  and the 
    instruction for the  relevant  fast check  test before 
    commencing  diagnosis.  
    						
    							ELECTRICAL EQUIPMENT- V8 ENGINE DISTRIBUTOR 
    OVERHAUL V8 ENGINE DISTRIBUTOR 
    DISMANTLE 
    1. Unclip and remove  the distributor  cap. 
    2. Withdraw the rotor arm. 
    3. Remove  the contact  breaker  spring anchor nut  and 
    lift off: 
    a) the  top
    -half of insulation  bush 
    b) 
    the low  tension  lead (Black) 
    c)  the  capacitor  lead (Orange). 
    4.  Remove the  contact breaker  retaining  screw, plain 
    and  spring  washer  and  remove  contact  set 
    assembly 
    . 
    5. Remove the complete  insulation  bush. 
    6. Remove the capacitor. 
    7. Remove the dwell-angle adjuster  screw and spring. 
    8. Remove thc two screws  and withdraw  the vacuum 
    unit  and rubber joint  washer. 
    9. Remove the three  screws and  lift off the centrifugal 
    advance  cover
    -plate  with the  cover  plate earth 
    lead. 
    10.  Punch 
    out the drive  pinion  roll-pin and  remove  the 
    drive  pinion  and tab washer. 
    . 
    -,- 
    INSPECTION 
    11. Examine  the  parts  for wear  and  replace  as 
    necessary.  Renew  the  capacitor  and  contact set. 
    Examine  the  distributor  cap for cracks  and 
    tracking.  Renew the cap 
    if the electrodes  are worn 
    and  burned. 
    If the cap is serviceable  fit a new H.T. 
    pick-up  brush  and spring.  Renew the rotor  arm if 
    cracked and if the metal  contact  is burnt and  worn. 
    Check 
    the low  tension  lead  for  continuity  and 
    rcnew if faulty. Check  the vacuum  unit diaphragm 
    by  withdrawing 
    the air and  placing a finger over the 
    air pipe  to determine 
    if the  vacuum  is being  held. 
    Renew  the unit 
    if unsatisfactory. 
    ASSEMBLE 
    When  assembling,  smear  the centrifugal  cover-plate 
    and  vacuum  lever  with Chevron 
    SR1 grease or 
    equivalent. 
    12.  Fit 
    the tab  washer  and drive  pinion  and secure  with 
    --. l? 
    a new roll  pin. 
    with  the three  screws  noting that one screw  is used 
    to  retain  the centrifugal  advance cover plate earth 
    lead. 
    14.  Fit the  vacuum  unit and  rubber  joint  washer  and 
    ensure  that the operating  lever 
    is inserted between 
    the two plates  which make up the  centrifugal cover 
    plate  assembly. 
    Fit the cefitrjfqz! a&..ncP, colJer-p!atP, 2nd Secure 
    2 
    15.  Fit  the dwell  angle  adjustment  screw and spring. 
    16.  Fit the  capacitor. 
    17. Fit the  contact  breaker  set ensuring  that  the small 
    post  protruding  from  below the contact  set locates 
    through  the hole  in the cover  plate into the  hole 
    in 
    the end of the  vacuum  unit actuating lever.  Secure 
    with  the screw, plain  and spring  washers. 
    18. Assemble  the contact  breaker  spring insulating 
    bushes  and electrical  leads,  as  illustrated 
    in thc 
    following sequence: 
    a)  lower  bush 
    b) spring 
    c) low  tension  lead 
    d)  capacitor  lead 
    e)  top  bush 
    f)  and  secure  with the anchor  spring nut. 
    cam  lubrication  pad. 
    19. Apply a few  drops of engine  oil to the  distributor 
    Sl 
    e 
    &-- a 
    .il 
    20. Using  a feeler  gauge, and  the dwell  angle adjuster, 
    set  the  contact  breaker  points 
    to a nominal 
    clearance  of 
    0,35 to 0,40 mm (0.014 to 0.016 in). 
    Once the distribute: is fitted te the engine the 
    dwell  angle  must  be adjusted  to 26 to 28 using 
    special tuning  equipment. 
    21.  Fit the  rotor  arm. 
    22.  Fit  the  distributor  cap  ensuring  that  the 
    H.T. c$ 
    23. When  fitting the  distributor to the  engine  insert a 
    pick
    -up brush moves freely 
    in its location. 
    new 
    0 ring seal  into the body groove.  
    						
    							.. . ... .. I .. .... d , . .... .. I. ..... .. ,,,. ., .. ., . 
    ELECTRICAL EQUIPMENT- V8 ENGINE DISTRIBUTOR 
    L 
    86 
    5 
    KEY TO DISTRIBUTOR COMPONENTS 
    1. Distributor  cap 
    2. Rotorarm 
    3. Contact breakcr assembly 
    4. Capacitor and retaining  screw 
    5. Dwell-angle adjuster  screw and spring 
    6. Vacuum  unit and retaining  screws 
    7. Vacuum unit joint  washer 
    8. Centrifugal  advance cover plate and retaining 
    scrcws 
    12. Thrust  washer 
    13. Contact  breaker L.T. lead and grommet 
    14. Distributor  cam 
    15. Distributor drive dog .I 10. vacuum  unit actuating  iever 
    ST1133M 
    3  
    						
    							86 
    OVERHAUL DUCELLIER  DISTRIBUTOR - four 
    cylinder  engine 
    DISMANTLE 
    distributor. 
    16. Examine  the advance mechanism  of the  cam,  check e 
    the  shaft  for  excessive side play.  If any of these 
    parts  arc  damaged 
    or worn  renew  the complcte 
    ELECTRICAL EQUIPMENT - FOUR CYLINDER DISTRIBUTOR 
    1. Remove the distributor  from the engine. 
    2. Remove the distributor cap. 
    3. Remove  the rotor  arm. 
    4.  Remove  the dust cover. 
    5. Remove  the felt pad  from  the top  of the rotor. 
    6. Remove  the two  screws  retaining  the  condenser 
    and  vacuum  unit  and remove  the condenser  lead 
    from  the connector block. 
    post. 
    7. Remove  the retaining  clip  from  the eccentric ‘D’ 
    8. Mark  the position of the serrated  cam in relation  to 
    the  spring seat 
    of the  vacuum  operating link. 
    v ST1279M 
    9. Disengage  the vacuum  operating  link and serratcd 
    cam  from  the eccentric ‘D’ post  and  remove  the 
    vacuum unit. 
    10.  Remove 
    the retaining  screw and withdraw  the fixed 
    contact  plate. 
    11. Remove the retaining  clip and  insulation  washer. 
    12. Release the connector  block from the distributor 
    body. 
    13. Lift out the moving  contact complete  with 
    connector  block and leads. 
    14.  Mark  the relationship 
    of the base  plate  to the  body 
    and  remove the  retaining screw.  Whilst holding  the 
    pressure  pad clear 
    of the rotor,  withdraw the base 
    plate. 
    15. Remove  the moving  contact  post-plate. 
    INSPECTION 
    NOTE:  The distributor  drive dog 
    is loosely  retained on 
    the drive  shaft,  the ‘float’ allows for any  misalignment. 
    17. Examine  all other components  for damage or 
    excessive  wear and renew  where  necessary. 
    18. Check the  distributor  cover for signs of tracking or 
    cracks  and  check  that the pick-up  brush moves 
    freely 
    in its  holder. 
    19.  Check  the rotor  arm 
    for damage,  electrode 
    security, burning and tracking. 
    continued 
    4  
    						
    							ELECTRICAL EQUTPMENT- FOUR CYLINDER DTSTRIBUTOR 186 I 
    REASSEMBLE  OVERHAUL 
    LUCAS 45D4 DISTRIBUTOR - Four 
    cylinder engine 20. Using Rctinax  ‘A’ or equivalent  grease  lubricate 
    the  centrifugal  weight pivot  posts  and lightly  smear 
    the  cam  pressure  pad and  contact  pivot post. 
    21.  Fit the pressure  pad and spring to  the base  plate. 
    22.  Fit the  base  plate  to the  body,  lining up the  marks, 
    and  secure  with the retaining  screw and clip on the 
    opposite  side 
    to the vacuum  unit. 
    23. Smear a little grease on the post  and fit the moving 
    contact post
    -plate  to the base plate. 
    24. Offer up the vacuum  unit to the  body  and fit the 
    25 
    I 
    26. 
    27. 
    28. 
    29. 
    30. 
    31. 
    32. 
    33. 
    34. 
    35. 
    36. 
    37.  operating 
    link and  serrated  cam 
    to the ‘D’ post. 
    Ensure  that the identification  marks line up 
    -see 
    instruction 
    8. Secure  the assembly  with  the spring 
    clip. 
    Secure the  vacuum  unit  and condenser  to the  body 
    with  the remaining  screw and clip. 
    Fit the  fixed  contact  and  loosely retain with the 
    screw. 
    Fit the  moving  contact ensuring that the  leaf spring 
    locates 
    in the nylon guide. 
    Fit the connector  block to the body. 
    Fit  the  insulation  washer  and retain assembly with 
    the spring  clip. 
    Fit condenser lead  to connector  block. 
    Place  the felt pad 
    in the top  of the  rotor  and  add  a 
    few  drops  of 
    oil. 
    Smear a small quantity of grease on the rotor  cam. 
    Adjust  the contact  point  gap  to a  datum  setting  of 
    0,43 mm (0.017 in) with  a  feeler gauge  by turning 
    the 
    rotor spindle  until a cam fully  opens  the points. 
    Move the  fixed contact  plate 
    to obtain the required 
    gap  and  tighten  the retaining screw. 
    Fit  the  distributor  to the  engine. 
    Fit  the  dust  cover. 
    Fit  the  rotor  arm and distributor  cap. 
    Connect 
    the H.T. leads  to the  appropriate  spark 
    plugs. 
    Dismantling 
    I. Remove  the rotor  arm. 
    2. Extract the felt pad, if fitted, from the  cam. 
    3. Removc  the two vacuum  unit retaining  screws, tilt 
    .the unit to disengage  the  operating  arm and 
    remove  the vacuum  unit. 
    4. Push the low tension  lead  and  grommet  into the 
    inside 
    of the  body. 
    5. Remove  the securing  screws and lift out the base 
    plate  assembly. 
    6.  Drive  out the  parallel 
    pin retaining  the drive dog. 
    7.  Remove the  drive dog and thrust  washer. 
    8. Remove  the shaft  complete  with automatic 
    advance  mechanism  and steel washer. 
    9. Push  the moving  contact  spring inwards  and detach 
    the  low  tension  connector  from the spring loop. 
    10. Removc the  screw  to release  the  earth  lead and 
    capacitor. 
    11. Remove the sccuring screw  and lift off the contact 
    set. 
    Inspection 
    12. Do not  dismantle  the advance  mechanism  beyond 
    removing  the  control  springs.  If any  of the  moving 
    parts 
    or the  cam  are worn  or damagcd, renew  the 
    complete shaft assembly. 
    13.  Check  the 
    fit of the  shaft  in its  bearing: if the 
    bcaring allows cxcessive side  play,  renew  the 
    completc distributor. 
    14. Check  the base  plate  assembly; if the spring 
    between  the plates 
    is damaged or if the plates  do 
    not  move  freely, renew  the assembly. 
    15. Check  the  distributor  cap for signs of tracking or 
    cracks  and check  that  the  pick-up brush  moves 
    freely  in its  holder. 
    16. Chcck the rotor arm for damage,  electrode 
    security,  and burning 
    or tracking. 
    Keassem bling 
    17. Reverse  the  procedure in 1 to 11, noting thc 
    following  instructions. 
    18. Lubricate the contact  pivot  post  with Retinax  ‘A’ 
    or  equivalent  grease. 
    19. Ensure  that  the steel washer  is fitted  on the  shaft 
    and lubricate 
    the shaft  with  Rocol  MP (Molypad). 
    20. 
    Fit the  thrust  washer  with  its  raised  pips  towards 
    the  drive  dog. 
    continued 
    5  
    						
    							14 ELECTRICAL EQUIPMENT - FOUR CYLINDER DISTRIBUTOR 
    ST1832M 
    21. Fit the  drive  dog so that the driving  tongues  are 
    parallel  with the rotor  arm electrode  and to the  left 
    of its centre  line when  the rotor arm points 
    upwards  as shown. 
    ST 
    22. If a new  shaft  is fitted  it must be drilled  through  the 
    hole 
    in the  drive  dog using  a 4.76 mm (A) drill. 
    23. During  drilling,  push the shaft  from the cam end, 
    pressing  the drive  dog and washer  against the body 
    shank. 
    24.  Secure  the pin in the  drive 
    dog by ring-punching 
    the  holes. 
    If the shaft  is new,  tap the  drive end to 
    flatten  the washer  pips and ensure  the correct 
    end
    -float. 
    25. 
    Set the  contact  points gap. g- ? 21 
    6  
    						
    							ELECTRONIC IGNITION - V8 ENGINE 186 I 
    ELECTRONIC  IGNITION - WITH 35DMS \.I I. .. e, ’ DISTRIBUTOR 
    The Lucas model 35DM8 distributor  has a conventional 
    advancehetard vacuum unit and centrifugal  automatic 
    advance mechanism. 
    A pick-up  module,  in conjunction  with a  rotating 
    timing  reluctor  inside  the  distributor body, generates 
    timing  signals.  These are applied 
    to an electronic 
    ignition  amplifier  unit  fitted under  the  ignition coil 
    mounted 
    on top of the  left  front  wing valance. 
    Key to illustration 
    I: Cap 
    2. HT Brush  and spring 
    3. Rotorarm 
    4. Insulation  cover (Flash shield) 
    5. Pick-up and  base  plate  assembly 
    6. Vacuum  unit 
    7. ‘0’ ring oil seal 
    - I. 
    RR458M 
    7  
    						
    							1861 ELECTRONIC IGNITION - V8 ENGINE 
    DISTRIBUTOR - ELECTRONIC IGNITION - 
    V8 ENGINES 35DM8 
    Remove and refit 
    Removing 
    1. Disconnect  battery. 
    2.  Disconnect  vacuum 
    pipe(s). 
    3. Remove  distributor  cap. 
    4. Disconnect  low tension lead from  coil. 
    5. Mark distributor  body in relation to centre  line of 
    rotor arm. 
    6. Add  alignment  marks to distributor  and  front 
    cover. 
    NOTE:  Marking  distributor  enables refitting  in 
    exact  original  position,  but if engine 
    is turned  while 
    distributor 
    is removed,  complete ignition timing 
    procedure  must be followed. 
    7. Release  the  distributor  clamp  and remove 
    distributor. 
    Refitting 
    NOTE: 
    If a  new  distributor is being  fitted,  mark body in 
    same  reiative  position  as distributor  removed. 
    8. Leads for  distributor  cap  should  be connected  as 
    illustrated. 
    Figures 
    1 to 8 inclusive  indicate plug lead numbers. 
    RH - Right  hand  side of engine,  when viewed 
    from  the rear. 
    LH Left  hand  side of engine, when viewed  from 
    the  rear. 
    8 
    RR616M 
    9. If engine  has not been  turned  whilst distributor  has 
    been removed, proceed  as follows  (items 
    10 to 17). 
    10. Fit new 0 ring seal to distributor  housing. 
    11. Turn distributor drive  until centre  line of rotor arm 
    is 
    30 anti-clockwise  from mark  made on top  edge 
    of  distributor body. 
    12.  Fit  distributor 
    in accordance with alignment 
    markings. 
    NOTE: It may  be necessary  to align oil pump  drive 
    shaft  to enable  distributor  drive shaft 
    to engage  in 
    slot. 
    13. Fit  clamp  and  bolt.  Secure distributor in exact 
    original position. 
    14. Connect  vacuum pipe to distributor  and  low 
    tension  lead to coil. 
    15. Fit distributor cap. 
    16. Reconnect  battery. 
    17. Using suitable electronic  equipment,  set  ignition 
    timing  as follows. 
    18. If,  with  distributor  removed, engine has been 
    turned 
    it will be  necessary  to carry  out the follwing 
    procedure. 
    19. Sct engine - No. 1 piston  to static ignition  timing 
    figure (see section 
    05) on compression  stroke. 
    20. 
    Turn distributor  drive  until rotor  arm is 
    approximately 
    30 anti-clockwise  from number one 
    sparking 
    plug lead  position on cap. 
    3-1. Fit distributor to engine. 
    22.  Check  that centre  line of rotor  arm is now 
    in line 
    with  number  one sparking  plug lead on cap. 
    Reposition  distributor 
    if necessary. 
    23.  If distributor  does not seat  correctly 
    in fron  cover, 
    oil pump  drive is not  engaged.  Engage by lightly 
    pressing  down distributor  while turning  engine. 
    24. Fit clamp and  bolt leaving  both loose at this  stage. 
    25.  Set the timing  statically 
    to within 2-3of T.D.C. 
    26.  Connect  vacuum 
    pipe(s) to distributor. 
    27. Fit low  tension  lead to coil. 
    28.  Fit  distributor  cap. 
    29. Reconnect  battery. 
    30. Using suitable electronic  equipment set thc ignition 
    timing.  
    						
    							ELECTRONIC IGNITION - V8 ENGINE 186 I 
    1. It is essential that the following  procedures  are 
    adhcrcd  to.  Inaccurate  timing  can lead to 
    scrious 
    engine  damage  and additionally  create failurc to 
    comply with the emission  regulations  applying to 
    the  country  of destination.  If the  engine  is being 
    checkcd in  the  vehicle  and is fitted  with an air 
    conditioning  unit the compressor  must be isolated. 
    2. On initial  engine  build, or if the distributor  has 
    been  disturbed  for  any  reason,  the  ignition timing 
    must  be set statically 
    to within 2-3 of T.D.C. 
    (This sequence  is to 
    give only an approximation in 
    order  that  the  engine  may be started) ON  NO 
    ACCOUNT  MUST  THE ENGINE  BE STARTED 
    BEFORE  THIS OPERATION  IS CARRIED OUT. 
    Refer  to Engine Tuning Data for ignition  timing 
    specification. 
    % Equipment  required 
    Calibrated  Tachomctcr 
    Stroboscopic  lamp 
    3. Couple stroboscopic  timing lamp  and  tachometer 
    to  engine  following  the 
    manufacturcrs instructions. 
    4. Disconnect  the vacuum pipes  from thc distributor. 
    5. Start  engine;  with no load and not exceeding 
    3,000 rpm, run  engine until normal opcrating 
    temperature  is reached.  (Thermostat  open). Check 
    that  the  normal  idling speed  falls  within  the 
    tolerance 
    specificd in  table. 
    6. Idle  speed  for  timing purposes  must not excccd 
    750 rpm, and this speed  should  be achieved  by 
    removing  a breather  hose, 
    NOT BY ADJUSTING 
    CARBURETTER  IDLE SETTING  SCREWS. 
    7. With the  distributor  clamping  bolt slackened,  turn 
    distributor  until 
    the timing flash coincides  with the 
    timing pointer  and the  correct  timing mark on the 
    rim 
    of the torsional  vibration dampcr as shown  in 
    the  table. 
    8. Retighten  the distributor  clamping bolt securely. 
    Rccheck  timing 
    in the event that  retightening  has 
    disturbed  the distributor  position. 
    9. Refit vacuum  pipes. 
    10. Disconnect  stroboscopic  timing lamp and 
    tachometer from  engine. 
    LUCAS CONSTANT ENERGY IGNITION SYSTEM 
    35DMS PRELIMINARY CHECKS 
    Inspect  battery  cables and  connections  to ensure  they 
    are  clean  and tight.  Check  battery state of charge 
    if in 
    doubt  as to its condition. 
    Inspect  all LT  connections 
    to ensure that  they are clean 
    and  tight.  Check  the HT  leads  arc correctly  positioned 
    and  not shorting  to earth  against  any  engine 
    components.  The wiring  harness  and individual  cables 
    should be  firmly 
    fastencd to prevent chafing. 
    PICK-UP MODULE  AIR GAP  SETTINGS 
    Air gap  settings  vary according to vehicle  application. 
    NOTE: The gap  is  set initially  at the  factory  and will 
    only  require  adjusting if tampered  with or when  the 
    pick
    -up  module is replaced. 
    Test Notes 
    (i) The  ignition  must be switched on for  all chccks. 
    (ii) Key  to symbols used  in charts  for Tests 2. 
    Correct High Low Reading Rcading Reading 
    (iii) 
    Use feeler  gauges manufactu.red from  a non- 
    magnetic material when  setting air gaps. 
    TEST 1: 
    Check HT Sparking 
    Remove 
    coiVdistributor HT  lead from  distributor  cover 
    and  hold  approximately 
    6 mm (0.25 in) from  the 
    engine  block. Switch  the ignition 
    on and  operate  the 
    starter. 
    If  regular  sparking  occurs,  proceed 
    to Test 6. If no 
    sparking proceed to Test 2. 
    Test 1 
    RR460M 
    Crank engine 8 
    9  
    						
    							lzi ELECTRONIC IGNITION - FAULT DIAGNOSIS 
    TEST 2: Test 2 
    Amplifier Static Checks 
    Switch  the ignition ‘ON’ 
    (a)  Connect  voltmeter to points  in the circuit  indicated 
    by  the  arrow heads and make  a note  of the  voltage 
    readings. 
    NOTE: Only  move  the voltmeter  positive lead during 
    tests  2,3 and 
    4. 
    (b) Compare voltages obtained  with the specified 
    EXPECTED  READINGS 
    1 More than 11.5 volts 
    2 1 volt max  below  volts at point 1 in test  circuit 
    3 1 volt  max below volts  at point 1 in test  circuit 
    4 0 volt -0.1 volt 
    (c) If all  readings  are correct proceed  to Test 3. 
    (d)  Check incorrect reading(s) with chart  to  identify 
    area  of possible  faults, i.e. faults  listed  under 
    heading “Suspect”. 
    - 
    RR461Mv 
    values  listed below:- 
    - 
    TEST 3: 
    1 2 3 4 SUSPECT 
    L v v v Discharged  battery 
    d L L v Ign. switch and/or wiring 
    v v L d Coil or amplifier 
    v v v H Amplifier  earth 
    Check Amplifier  Switching 
    Disconnect  the High  Tension  lead between  the coil  and 
    distributor. 
    Connect  the voltmeter between  battery  positive 
    (+ ve) 
    terminal  and 
    HT coil negative (- ve) terminal:  the 
    voltmeter should  register zero volts.  Switch  the ignition 
    ‘on’  and crank the  engine: the voltmeter reading  should 
    increase  just above  zero, in which  case proceed  with 
    Test 
    5. 
    If  there  is no  increase in voltage  during  cranking 
    proceed  to Test 
    4. 
    Test 3 
    To ign switch 
    RR462M 
    10 
    TEST 4: 
    Pick-up Coil  Resistance.  Applications  with Separate 
    Amplifier 
    Disconnect  the pick-up leads  at  the harness  connector. 
    Connect the  ohmmeter leads to the  two pick
    -up leads in 
    the plug. 
    The  ohmmeter  should register between 
    2k and 5k ohms 
    if pick-up is satisfactory.  Change the amplifier if 
    ohmmeter  reading is correct.  If the  engine  still does  not 
    start  carry  out Test 
    5. 
    Change the  pick-up if ohmmeter reading is incorrect. If 
    the engine  still does  not start proceed  to Test 5. 
    e: e -5 > 
    Test 4 A 
    RR463M  
    						
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