Land Rover Defender 90 110 Workshop 1984 Rover Manual

ELECTRICAL EQUIPMENT 
STARTER MOTOR - Paris Rhone - 4 cylinder  Diesel 
Dismantle  and 
Test 
, I.. .* r. -> ‘. 5.r 
t 
86 
DISMANTLE 
1. Remove  starter motor from engine. 
2. Disconnect  field winding  lead from  the solenoid. 
3.  Remove  the two  nuts  and withdraw 
the solenoid, 
plungcr and spring. 
4.  Removc  the terminal  strap. 
5. Remove the two through-stud nuts. 
6. Remove  the brush  plate cover. 
7. Withdraw  the yoke  complete  with brush  plate 
assembly  whilst noting 
the position of...

Battery connection 
Earth  connection 
Socket  headed  screw 
Field  winding  to solenoid  nut 
Through
-stud  nut 
Brush  cover nuts 
Solenoid  retaining  nuts 
11 NM 
11 NM 
7-C 1,4NM 
9,5 -C 1,5 NM 
8,5 k 1,5 NM 
4,2 
_+ 0,6 NM 
3,l -C 0,4NM 
I86 I ELECTRICAL EQUIPMENT 
i 
29. Fit the through-studs  to the  drive-end  bracket. 
30. 
Fit the  brush  plate cover  and secure to the brush 
31. 
Sccure the  assembly  with the through-stud  nuts. 
32. 
Fit the terminal  strap to the through-studs  and...

ELECTRICAL EQUIPMENT (861 
- . . .. .. . .. . .. , 
ST1833M 
1. Solenoid 
2. Solenoid  plunger and spring 
3. Drive-end  bracket  and bush 
4. Reduction  gear pinion 
5. Reduction  gear 
6. Rubberpad 
7. 0 ring seal 
8. Lever 
9. Clutch  drive and pinion  assembly 
10. Rubber  pad 
11.  Armature 
KEY TO STARTER MOTOR 
12. Yoke 
13. Roller  bearing 
14. Through-studs 
15. Brush plate 
16. Field coil brushes 
17. Armature  brushes 
18. Brush plate cover 
19. Reduction  gear housing 
20. Socket-hcaded...

186/ ELECTRICAL EQUIPMENT 
STARTER MOTOR - Paris Rhone,  Turbo  charged 2.5 
Diesel engine. 
Removing 
1. Disconnect  the battery. 
2. Slacken  the four  nuts  securing the intermediate 
exhaust  pipe  heat  shield 
and move the shield 
rearwards. 
3. Remove  the exhaust  flange nuts and bolts. 
ST1859M  // 
4. Remove  the bolt  securing  the front  downpipe to 
the cylinder  block. 
5. Release  the clamp  securing  the front  downpipe  to 
the  turbo
-charger  elbow. 
6. Remove  the front  downpipe. 
7....

ELECTRICAL 
45 
m 
86  

I86 I ELECTRICAL 
Inspecting 
Solenoid 
23. Check  the continuity  and resistance  value of 
windings by connccting an ohmmeter  as shown. 
RR1812E 
(a)  Resistance  value should  be: 
1.074 
k 0.035  ohms 
(b) 
RR18l3E 
(b) Resistance  value should  be: 
0.298 k 0.015 ohms 
If  test  results  are unsatisfactory  replace the solenoid. 
If results  arc correct  proceed to 24. 
24. 
Check the  contacts by connecting  an ohmmeter  as 
shown. 
Solenoid  plunger removed,  ohmmeter  should read 
infinity....

1 
ELECTRICAL 186) 
I* t:!; - Armature 33. Commutator  end bracket;  thread a & Whitworth 
or suitable  similar tap firmly  into the bush.  Extract 
the  bush  with 
the tap using  a power  press in 
reverse. 
NOTE: Soak new  bushes  in engine  oil  for  thirty 
minutes  before fitting. 
, .I- 
27. Check  the armature  insulation  using suitable  test 
equipment.  Connect the tester  between  any one 
commutator  segment and the shaft. 
The method 
illustrated  uses a 
110 V, 15 W test  lamp.  If the...

186 I ELECTRICAL EQUIPMENT- LAMPS 
REMOVE AND OVERHAUL  HEADLAMPS 
Remove  and dismantle 
NOTE: Instructions 1 to 8 cover  renewal of the bulb or 
light  unit only. 
1. Disconnect  the battery  for safety. 
2.  Remove  the six screws  and remove  the plastic 
bczel 
3. Remove  the three  screws  retaining  the rim  and 
4. Withdraw  the light  unit or reflector  and pull-off the 
5. Remove  the rubber  grommet. 
6. Discard  the light  unit,  if faulty,  or the  bulb if failed. 
7. Release  the spring...

ELECTRICAL EQUIPMENT- LAMPS 86 
. 
Assemble and refit 
13. Fit the rim  seating  to the  headlamp  shell with the 
two  trimmer  screws and coil spring. 
14. Fit the  rubber scal to the headlamp  shell. 
15.  Conncct 
thc leads to the bullet  connectors. 
16. Fit the headlamp  shell into the front  wing locating 
the  trimmer  screws into the two  holes  in the  wing. 
Ensure  that 
thc assembly  is located, as illustrated, 
with 
one trimmer  screw at the  12 o’clock  position 
and  the other 
90” to...

ELECTRICAL EQUIPMENT- LAMPS 
SIDE, TAIL AND FLASHER LAMPS 
Renew  bulbs and lamps 
1. Disconnect  the battery. 
2. Remove  the two  screws  and fibre  washers  and 
withdraw  the lens  and collect  the two  rubber 
washers  inside the lens. 
3. Push  the bulb  inwards,  twist and withdraw. 
4. Remove  the three  screws  and withdraw  the lamp 
holder  complete.  Disconnect  the electrical  leads 
from  the bullet  connectors  inside the vehicle  wing 
for  the  front  lamps.  For rear  lamps  remove  the...