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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
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19FUEL SYSTEM 12 REPAIR FUEL TANK Service repair no - 19.55.01 Remove 1.Drain fuel tank.See Adjustment. 2.Raise rear of vehicle. WARNING: Support on safety stands. Vehicles fitted with tow bar 3.Remove 2 bolts securing support bars to drop plate. 4.Loosen 2 nuts securing support bars to chassis.All Vehicles 5.Remove 2 nuts securing fuel tank support to rear chassis member. 6.Remove 2 bolts securing fuel tank support plate to chassis member. 7.Release clip securing filler hose and release hose from filler neck.
FUEL SYSTEM 13 REPAIR 8.Disconnect vent hose from clips on rear chassis member. 9.Support weight of fuel tank. 10.With assistance, lower fuel tank and remove support plate. 11.Disconnect multiplug from fuel pump. 12.Noting their fitted position, disconnect 4 fuel hoses from fuel pump. 13.Release clip and disconnect filler neck breather from fuel tank. 14.With assistance, lower and remove fuel tank. 15.Remove 2 scrivits securing heat shield remove heat shield. 16.Release clip securing breather hose to tank and remove hose. 17.UsingLRT-19-009remove fuel pump locking ring. 18.Remove fuel pump and discard sealing ring.
19FUEL SYSTEM 14 REPAIR Refit 19.Clean fuel pump and mating face. 20.Fit new fuel pump sealing ring. 21.Fit fuel pump and secure with locking ring. 22.Fit breather hose and secure clip. 23.Position heat shield and secure with scrivits. 24.With assistance position fuel tank and support plate. 25.Connect fuel hoses and multiplug to fuel pump. 26.Connect filler neck breather and secure clip. 27.Position vent hose and secure to chassis clips. 28.Raise fuel tank to its fitted position. 29.Fit nuts and bolts securing fuel tank and tighten to25 Nm (18 lbf.ft). 30.Connect filler hose and secure clip. Vehicles fitted with tow bar 31.Position support bar and tighten nuts and bolts. 32.Reconnect battery negative lead. 33.Fit battery cover.NECK - FUEL TANK FILLER Service repair no - 19.55.07 Remove 1.Drain fuel tank.See Adjustment. 2.Loosen clip securing breather hose to fuel filler neck and release hose. 3.Loosen clip securing fuel filler hose to neck and release hose. 4.Remove screw and release earth lead from filler neck. 5.Remove grommet securing filler neck to body. 6.Remove filler neck from body. Refit 7.Fit filler neck to body. 8.Coat rubber grommet with soap solution. 9.Fit rubber grommet securing filler neck to body. 10.Connect earth lead and tighten screw. 11.Connect filler hose to neck and tighten clip. 12.Fit breather hose to filler neck and secure with clip.
26 - COOLING SYSTEM CONTENTS Page DESCRIPTION AND OPERATION COOLING SYSTEM COMPONENT LAYOUT 2..................................................... COOLING SYSTEM COOLANT FLOW 4............................................................... GENERAL 5............................................................................................................ OPERATION 11...................................................................................................... ADJUSTMENT DRAIN AND REFILL 1............................................................................................ REPAIR COUPLING - COOLING FAN 1............................................................................... THERMOSTAT 1..................................................................................................... PUMP - COOLANT 2.............................................................................................. RADIATOR 3...........................................................................................................
COOLING SYSTEM 1 DESCRIPTION AND OPERATION This page is intentionally left blank
26COOLING SYSTEM 2 DESCRIPTION AND OPERATION COOLING SYSTEM COMPONENT LAYOUT
COOLING SYSTEM 3 DESCRIPTION AND OPERATION NOTE: Inset A shows differences for Pre EU3 models 1.Pressure cap 2.Overflow pipe 3.Heater return hose 4.Heater matrix 5.Heater inlet hose 6.Oil cooler return pipe - EU3 models 7.Connecting hose 8.Oil cooler housing assembly 9.Heater inlet pipe 10.Connecting hose 11.Outlet housing 12.Engine Coolant Temperature (ECT) sensor 13.Bleed screw 14.Radiator top hose 15.Radiator - upper 16.Intercooler 17.Gearbox oil cooler 18.Radiator - lower 19.Viscous fan 20.Drain plug 21.Connecting hose 22.Fuel cooler feed hose 23.Radiator bottom hose 24.Thermostat housing 25.Connecting hose 26.Coolant pump feed pipe 27.Coolant by-pass pipe 28.Radiator bleed pipe 29.Connecting hose 30.Coolant pump 31.Fuel cooler 32.Heater/expansion tank return hose 33.Expansion tank 34.EGR Cooler - EU3 models 35.Connecting hose - EU3 models 36.Connecting hose - EU3 models 37.Hose - EGR Cooler to oil cooler return pipe - EU3 models 38.Radiator lower feed hose - Pre EU3 models 39.Oil cooler return pipe - Pre EU3 models