Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual

30MANIFOLD AND EXHAUST SYSTEM
6
REPAIR Refit
7.Clean exhaust manifold and mating face.
8.Fit exhaust manifold with new gasket and tighten
nuts to25 Nm (18 lbf.ft).
9. Models with A/C:Position compressor and
tighten bolts to25 Nm (18 lbf.ft).
10. All Models:Position EGR valve pipe, fit new
allen screws and tighten to10 Nm (7 lbf.ft).
11.Fit turbocharger.See FUEL SYSTEM, Repair.
12. Models with A/C:Fit auxiliary drive belt.See
ELECTRICAL, Repair. 

33 - CLUTCH
CONTENTS
Page
DESCRIPTION AND OPERATION
CLUTCH COMPONENTS 2....................................................................................
HYDRAULIC OPERATION 4..................................................................................
DESCRIPTION 6.....................................................................................................
OPERATION 12......................................................................................................
ADJUSTMENT...

CLUTCH
1
DESCRIPTION AND OPERATION This page is intentionally left blank 

33CLUTCH
2
DESCRIPTION AND OPERATION CLUTCH COMPONENTS 

CLUTCH
3
DESCRIPTION AND OPERATION 1.Brake/clutch reservoir
2.Connecting hose
3.Bolt - 2 off
4.Master cylinder
5.Clutch pedal
6.Gearbox housing
7.Primary driveshaft
8.Bolt - 2 off
9.Slave cylinder
10.Bleed nipple
11.Pressure plate
12.Drive plate
13.Dual mass flywheel
14.Metal hydraulic pipe
15.Ball spigot
16.Clutch release bearing sleeve
17.Bolt - 2 off
18.Pivot washer
19.Release lever
20.Release bearing
21.Retaining clip
22.Bolt
23.Plastic hydraulic pipe 

33CLUTCH
4
DESCRIPTION AND OPERATION HYDRAULIC OPERATION 

CLUTCH
5
DESCRIPTION AND OPERATION 1.Brake/clutch reservoir
2.Fluid supply pipe
3.Hydraulic feed pipe
4.Damper
5.Master cylinder
6.Piston
7.Clutch pedal
8.Primary driveshaft
9.Engine crankshaft
10.Drive plate
11.Dual mass flywheel
12.Ring gear
13.Leaf spring
14.Cover - pressure plate
15.Diaphragm
16.Release bearing
17.Ball spigot
18.Release bearing sleeve
19.Release lever
20.Slave cylinder
21.Piston
22.Bleed nipple 

33CLUTCH
6
DESCRIPTION AND OPERATION DESCRIPTION
General
The clutch system is a diaphragm type clutch operated by a hydraulic cylinder. The drive plate is of the rigid centre
type with no integral damping springs. The flywheel is of the dual mass type with damping springs integral with the
flywheel. The clutch requires no adjustment to compensate for wear.
Hydraulic Clutch
The hydraulic clutch comprises a master cylinder, slave cylinder and a hydraulic reservoir. The master and slave
cylinders are...

CLUTCH
7
DESCRIPTION AND OPERATION Dual Mass Flywheel
1.Ring gear
2.Primary flywheel
3.Inner drive plate
4.Spring housing
5.Secondary flywheel
6.Rivet
7.Ball bearing8.Dowel location hole
9.Mounting hole
10.Inner spring
11.Outer spring
12.Crankshaft position sensing holes
13.Pressure plate locating dowel