Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

76CHASSIS AND BODY
22
REPAIR
35.Remove 7 trim clips securing trim upper fascia
trim casing to bulkhead.
36.Carefully fold back trim casing over fresh air vent
operating levers and remove.
37.Release demist hose from parcel shelf.
38.Remove 18 screws securing parcel shelf to
lower fascia panel.
39.Remove parcel shelf.
40.Remove 7 screws securing bottom edge of lower
fascia panel to bulkhead.
41.Remove both retaining plates and lower footwell
covers.
42.Remove 2 bolts securing top of lower fascia to...

CHASSIS AND BODY
23
REPAIR 59.Fit radio housing to fascia and secure with trim
studs.
60.Position radio to fascia and connect multiplugs
and aerial.
61.Fit radio to fascia.
62.Fit crash pad to fascia and secure with screws.
63.Fit both demister vents to crash pad and secure
with screws.
64.Fit grab handle to fascia and secure with screws.
65.Fit Land Rover decal to grab handle.
66.Position both front speakers to fascia and
connect multiplugs.
67.Fit speakers to fascia and secure with screws.
68.Fit...

76CHASSIS AND BODY
24
REPAIR
4.Release clip, detach and remove lock solenoid
link.
5.Loosen 2 screws securing solenoid, release
solenoid from mounting panel, disconnect
multiplug and remove solenoid.
6.Release clip and disconnect interior handle link
from latch mechanism.7.Release clips securing harness to panel.
8.Disconnect multiplug from motor.
9.Release harness sleeve and withdraw harness
from door.
10.Remove 6 bolts and 1 nut securing panel.
11.Remove panel assembly. 

CHASSIS AND BODY
25
REPAIR Refit
12.Position panel assembly, fit bolts and nut and
tighten to10 Nm (7lbf.ft).
13.Connect multiplug to motor.
14.Secure harness clips and sleeve.
15.Connect interior handle link to latch and secure
with clip.
16.Connect multiplug to solenoid, locate solenoid to
mounting panel and tighten screws.
17.Fit and secure link.
18.Remove wedges, lower glass and locate to
regulator. Fit bolts and tighten to6 Nm (4 lbf.ft).
19.Raise and lower glass to check operation.
20.Fit plastic...

76CHASSIS AND BODY
26
REPAIR
4.Release clip, detach and remove lock solenoid
link.
5.Release clip and disconnect interior handle link
from latch mechanism.
6.Remove clip and disconnect sill button link.
7.Release clips securing harness to panel.
8.Disconnect multiplug from solenoid.
9.Release harness sleeve and withdraw harness
from door.
10.Remove 5 bolts and 1 nut securing panel.
11.Remove panel assembly.
Refit
12.Position door mounting panel assembly, fit bolts
and nut and tighten to10 Nm (7lbf.ft)....

CHASSIS AND BODY
27
REPAIR FACIA CONSOLE - FROM 02MY
Service repair no - 76.25.03
Remove
1.Disconnect battery earth lead.See
ELECTRICAL, Repair.
2.Remove radio.See ELECTRICAL, Repair.
3.Remove 4 screws securing instrument pack and
release pack from fascia.
4.Disconnect 2 multiplugs from warning lamp
panel.
5.Disconnect instrument pack multiplug from main
harness.
6.Remove instrument pack.
7.Remove 3 screws securing heater control and
release control from fascia.
8.Carefully prise Land Rover decal from...

76CHASSIS AND BODY
28
REPAIR
11.Remove 5 screws securing crash pad and
remove pad.
12.Remove 5 screws and release fascia console.
13.Disconnect Lucar connection and multiplug from
cigar lighter.
14.Disconnect multiplugs from remaining switches
and remove console.
15.Remove operating knob from light switch.
16.Remove nut securing light switch and remove
switch from console.
17.Release cigar lighter body and remove from
console.
18.Remove switches from console.
19.Release tabs and remove radio mounting...

CHASSIS AND BODY
29
REPAIR 25.Position console and connect Lucar and
multiplug to cigar lighter.
26.Connect multiplugs to remaining switches.
27.Fit console and secure with screws.
28.Fit crash pad and secure with screws.
29.Fit demister vents and secure with screws.
30.Fit grab handle, secure with screws and fit Land
Rover decal.
31.Fit heater control to fascia and secure with
screws.
32.Position instrument pack and connect multiplugs.
33.Fit instrument pack to fascia and secure with
screws.
34.Fit...

76CHASSIS AND BODY
30
REPAIR Refit
7.Insert glass into channels and carefully push to
top of frame.
8.Secure glass channels with screws. Ensure
screw heads are down below bottom of channels
to prevent damage to glass.
9.Fit inner and outer waist seal to door.
10.Fit check strap.
11.Fit check strap torsion bar and tighten nuts to10
Nm (7 lbf.ft).
12.Fit rear door mounting panel.See this Section.GLASS/SEALING RUBBER - TAIL DOOR - FROM
02MY
Service repair no - 76.31.22
Remove
1.Remove spare wheel from tail...

CHASSIS AND BODY
31
REPAIR 7.Remove seal from glass.
CAUTION: Lay glass on felt covered
supports and be careful not to damage the
obscuration band. Do not stand on edge
as this can cause chips which subsequently
develop into cracks.
Refit
8.Clean glass and fit seal. Ensure seal is fully
located on glass.
9.Thoroughly clean the tail door glass mounting
flange.
10.Fit drawstring to seal.
11.Lubricate seal.
12.With assistance, position glass and seal to
aperture, locate lower edge and fit seal using...