Land Rover Defender 1999 2002my Workshop Supplement Body Repair 2nd Edition Rover Manual

12ENGINE
16
REPAIR
NOTE: Non EU3 model illustrated.
17.Disconnect multiplug from fuel temperature
sensor.
18.Disconnect multiplug from CKP sensor. Remove
bolt securing CKP sensor, remove sensor and
discard’O’ring.
CAUTION: If fitted:- Retain CKP sensor
spacer.
19.Disconnect 4 glow plug leads.
20.Remove nut securing alternator lead and
disconnect multiplug.
NOTE: Non EU3 model illustrated.
21.Remove 2 bolts securing engine harness to
camshaft carrier.
22.Disconnect A/C compressor and ECT sensor
multiplugs. 

ENGINE
17
REPAIR
23.Disconnect oil pressure switch multiplug.
24.Release engine harness from underside of inlet
manifold and tie aside.
25.Release clips and remove coolant top hose from
cylinder head and coolant rail.
26.Remove 4 bolts and move A/C compressor
aside.
27.Remove 3 bolts and remove PAS pump pulley.
28.Remove 4 bolts and move PAS pump aside.
29.Raise vehicle on ramp.
30.Remove 6 bolts securing gearbox housing to
engine.
31.Lower vehicle ramp.
32.Remove 2 upper bolts securing gearbox housing...

12ENGINE
18
REPAIR
35.Remove 2 bolts and remove acoustic cover from
rear of cylinder head.
36.FitLRT-12-138to suitable lifting chains and
connect to lifting eyes on engine.
37.Remove 2 nuts from RH and LH front engine
mountings.
38.Fit trolley jack to support gearbox.
39.With assistance raise chains and remove engine
from vehicle.Refit
40.With assistance, raise engine from bench and
position in vehicle.
41.With assistance, align engine to gearbox input
shaft.
42.Position 2 upper bolts securing gearbox...

ENGINE
19
REPAIR 70.Connect coolant hoses to fuel cooler and coolant
rail and secure clips.
71.Fit air intake hose to intake elbow and tighten
clip screw.
72.Fit starter motor.See ELECTRICAL, Repair.
73.Fit turbocharger.See FUEL SYSTEM, Repair.
74.Fit radiator.See COOLING SYSTEM, Repair.
75.Fit air filter.See FUEL SYSTEM, Repair.
76.Fill engine with oil.
77.Fit underbelly panel.See CHASSIS AND
BODY, Repair.MOUNTING - FRONT - LH
Service repair no - 12.45.01
Remove
1.Remove centrifuge assembly.See this...

12ENGINE
20
REPAIR Refit
9.Fit shield to mounting ensuring cut-away portion
is correctly aligned.
10.Fit mounting and mounting bracket.
11.Fit mounting bracket to cylinder block bolts and
tighten to48 Nm (35 lbf.ft).
12.Fit nuts securing mounting to chassis and tighten
to85 Nm (63 lbf.ft).
13.Fit mounting to mounting bracket nut and tighten
to85 Nm (63 lbf.ft).
14.Remove engine support chains.
15.Clean oil filter adaptor housing and mating face.
16.Fit oil filter adaptor housing using a new gasket
and...

ENGINE
21
REPAIR Refit
11.Fit mounting and mounting bracket.
12.Fit mounting bracket to cylinder block bolts and
tighten to48 Nm (35 lbf.ft).
13.Fit nuts securing mounting to chassis and tighten
to85 Nm (63 lbf. ft).
14.Fit mounting to mounting bracket nut and tighten
to85 Nm (63 lbf.ft).
15.Remove engine support chains.
16.Position fuel cooler. Apply Loctite 242 to bolts
and tighten to18 Nm (13 lbf.ft).
17.Remove stand(s) and lower vehicle.
18.Reconnect battery negative lead.
19.Fit engine acoustic...

12ENGINE
22
REPAIR MOUNTING - GEARBOX - REAR - RH
Service repair no - 12.45.09
Remove
1.Remove LH rear gearbox mounting.See this
Section.
2.Remove 4 bolts securing mounting bracket to
transfer gearbox.
3.Remove 2 nuts, remove mounting and mounting
bracket.
Refit
4.Clean mounting and mating faces.
5.Position mounting and mounting bracket and
tighten nuts to48 Nm (35 lbf.ft)and bolts to85
Nm (63 lbf.ft).
6.Fit LH rear gearbox mounting.See this
Section.FLYWHEEL
Service repair no - 12.53.07
Remove
1.Remove...

ENGINE
23
REPAIR FILTER - OIL
Service repair no - 12.60.04
Remove
1.Remove 3 bolts and remove engine acoustic
cover.
2.Release clip and disconnect breather hose from
camshaft cover.
3.Release clips and disconnect air flow meter from
air filter.
4.Disconnect multiplug from air flow meter.
5.Loosen clip screw and remove air inlet hose
from turbocharger.
6.Remove 3 bolts and remove manifold heat
shield.
7.Clean area around filter head and place a
container beneath engine.
8.Using a strap wrench, unscrew and...

12ENGINE
24
REPAIR STRAINER - OIL PICK-UP
Service repair no - 12.60.20
Remove
1.Remove sump gasket.See this Section.
2.Remove 3 Torx screws securing oil pick-up
strainer.
3.Remove and discard’O’ring.
Refit
4.Clean oil pick-up strainer faces.
5.Fit new’O’ring to oil pick-up strainer.
6.Fit oil pick-up strainer, apply Loctite 242 to
threads of Torx screws; fit screws and tighten to
10 Nm (7 lbf.ft).
7.Fit new sump gasket.See this Section.PUMP - OIL
Service repair no - 12.60.26
Remove
1.Remove sump...

ENGINE
25
REPAIR
6.Using sequence shown, remove and discard 22
bolts securing oil pump and stiffener assembly.
7.Remove oil pump and stiffener assembly.
NOTE: Dowel located.
8.Remove and discard’O’ring.Refit
9.Clean mating faces of oil pump and stiffener
assembly to main bearing caps and cylinder
block.
10.Fit new’O’ring to oil pump housing.
11.Position oil pump and stiffener assembly on to
cylinder block ensuring 2 dowels are correctly
located.
12.Fit new bolts and using sequence shown, tighten
to13 Nm...