Land Rover Defender 02my Owners Handbook 2nd Edition Rover
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Wheel Changing 130 SPARE WHEEL Use the wheel nut wrench supplied in the tool kit to remove the nuts securing the wheel cover *. Similarly, use the wheel nut wrench to remove the nuts securing the spare wheel to the carrier and then lift off the wheel. NOTE: In some markets, vehicles fitted with alloy wheels have a locking wheel nut fitted to each wheel, including the spare (see ‘LOCKING WHEEL NUTS’, page 131). In other markets, vehicles fitted with alloy wheels have a single locking wheel nut fitted to the spare wheel only. WARNING •DO NOT use the spare wheel securing nuts in place of the road wheel nuts, or use the road wheel nuts to secure the spare wheel - the nuts are not inter-changeable. •The wheels are extremely heavy. Take care when lifting and particularly when removing the spare wheel from its mounting position. H3616
Wheel Changing 131 LOCKING WHEEL NUTS Vehicles fitted with alloy wheels may be equipped with a locking wheel nut on each wheel (including the spare). The locking wheel nut covers are visually very similar to standard wheel nuts but can be identified by a concave indent on the surface. The locking wheel nut and cover can only be removed using the special tools provided, as follows: Push the extractor tool (1) firmly over the stainless steel nut cover (2). Pull the extractor tool squarely away from the wheel to remove the nut cover and reveal the locking wheel nut (3).NOTE: If the extractor tool has been inadvertently pushed onto a standard wheel nut, it can be removed ONLY by first undoing and removing the nut; slide the wheel nut wrench down the centre of the extractor and onto the wheel nut. Fit the metal key socket (4) securely over the locking wheel nut. Fit the wheel nut wrench onto the key socket and unscrew the nut in the normal way. NOTE: A code letter is stamped on the face of the key socket. Ensure the code letter is entered in the space provided on your Security Information card - you will need to quote this number if replacement components are required. Keep the card in a safe place away from the vehicle. For security reasons, store the key socket and extractor tool out of sight, in a secure place in the vehicle. 2 1 H2511 3 H2512 H2513 4
Wheel Changing 132 CHANGING THE WHEEL If possible, choose a safe place to stop away from the main thoroughfare. Always ask your passengers to get out of the vehicle and wait in a safe area away from other traffic. NOTE: Switch on the hazard warning lights to alert other road users. Before changing a wheel, ensure the front wheels are in the straight ahead position, engage the differential lock (warning light illuminates), apply the handbrake and engage 1st gear in the main gearbox and select ‘L’ in the transfer box. Turn off the starter switch and remove the key. Observe the following precautions: •Ensure the jack is positioned on firm, level ground; NEVER on soft ground, or over metal gratings or manhole covers. DO NOT place additional material between the jack and the ground, this may jeopardise the safety of the jacking operation. •Always use the wheel chock as directed. •NEVER raise the vehicle with passengers inside, or with a caravan or trailer connected! WARNING Before raising the vehicle, it is ESSENTIAL to chock one of the road wheels; the handbrake acts on the transmission, not on the rear wheels, and therefore may not hold the vehicle when raised.Using the wheel chock If possible, position the vehicle on level ground, chocking the wheel diagonally opposite the one to be removed - chock the front of a front wheel or the back of a rear wheel using the chock provided. If jacking the vehicle on a slope is unavoidable, place the chock on the downhill side of the opposite wheel furthest from the wheel to be raised. NOTE: The wheel chock is stowed in a compartment under the left-hand front seat (see ‘Seat cushion removal’, page 21 for details of access). H3605
Wheel Changing 133 Operating the bottle jack Slot the two parts of the jack lever together, ensuring that the spring clip protrudes from the engagement slot where the two parts join (see inset ‘A’). Close the jack release valve by using the notched end of the jack lever to turn the valve fully clockwise (see inset ‘B’). Insert the lever into the socket as shown (inset ‘C’) and twist the lever to lock it into the socket. Pump the lever up and down to raise the jack. To lower the jack, detach the lever (twist and pull) and then slot the notched end over the pegs on the release valve. Slowly turn the release valve anti-clockwise allowing the weight of the vehicle to lower the jack. DO NOT fully unscrew the release valve.Positioning the bottle jack WARNING NEVER work beneath the vehicle with the jack as the only means of support. The jack is designed for wheel changing only! NEVER use the jack from the side of the vehicle. ALWAYS use the complete, two piece jack lever throughout, to minimise any accidental damage, injury from underbody parts or contact with a hot exhaust system. ONLY jack the vehicle using the jack location points described, or damage to the vehicle could occur. Always position the jack from the front or rear of the vehicle, directly in line with the jacking points and ensure that it is positioned on firm, level ground. Front jacking point Position the jack so that, when raised, it engages with the front axle casing immediately below the coil spring. The jack cradle must locate between the flange at the end of the axle casing and the large bracket to which the front suspension members are mounted. H3763 2 341 H3764
Wheel Changing 134 Rear jacking point Push the mud flap up over the tyre to allow clear access (return it to its correct position when the wheel change is complete). Position the jack so that, when raised, it engages with the rear axle casing immediately below the coil spring and as close as possible to the shock absorber mounting bracket. H3765
Wheel Changing 135 Operating the pillar jack* Front jacking point Rear jacking point 1.If changing a front wheel, remove the rubber plug (1) from the jacking tube nearest the wheel to be changed. 2.Fully insert the jack pillar (2) into the base (3). 3.Fit the ratchet handle (4) to the top of the pillar and adjust the height of the jacking peg (5) so that it can be inserted fully into the jacking tube. NOTE: The jack handle operates as a ratchet - one side raises the jack, then turn the handle over to lower the jack. WARNING ENSURE that you are familiar with operating the jack BEFORE using it to raise a vehicle. ONLY jack the vehicle using the jacking points described, or personal injury or damage to the vehicle could occur. DO NOT use the jack without the base fitted - the vehicle would not be properly supported and could cause personal injury. ENSURE that the jacking peg is engaged in the jacking tube fully, as far as the shoulder (arrowed in illustration). H3620 4 2 3 1 5 H3621 2 3 4 5
Wheel Changing 136 Changing a wheel Before raising the vehicle, ensure that all precautions listed at the beginning of this section have been observed. 1.Use the wheel nut wrench to slacken the wheel nuts half a turn anti-clockwise. 2.Raise the vehicle until the tyre is clear of the ground. 3.Remove the wheel nuts and place to one side to prevent them from being lost. 4.Remove the road wheel. NOTE: DO NOT damage the surface of the wheel by placing it face down on the road. 5.On alloy wheels, use an approved anti-seize compound to treat the wheel mounting spigot. This will minimise any tendency for adhesion between the wheel and the spigot. Ensure that no compound comes into contact with the brake components or the flat mounting surfaces of the wheel. If, due to an emergency situation, this treatment is not practicable; refit the spare wheel for the time being, but remove and treat the wheel at the earliest opportunity. 6.Fit the spare wheel and lightly tighten the wheel nuts, ensuring they are firmly seated. DO NOT fully tighten whilst the tyre is clear of the ground.WARNING When fitting a wheel, ensure that the mating faces of the hub and wheel are clean and free from rust or anti-seize compound - any accumulation of dirt or rust could cause the wheel nuts to become loose and result in an accident. 7.Ensure that the space under and around the vehicle is free from obstructions then lower the vehicle and remove the jack and wheel chock. 8.Fully tighten the wheel nuts in an alternating pattern until all are tightened. DO NOT OVERTIGHTEN by using foot pressure or extension bars on the wheel nut wrench, as this could overstress the wheel studs. Check the wheel nut torque at the earliest opportunity. 9.Return tools, chock, jack and spare wheel in their correct storage positions. 10.REMEMBER to disengage the differential lock and change to ‘H’ (high range) before driving. 11.Finally, check the tyre pressure at the earliest opportunity (see ‘WHEELS & TYRES’, page 156).
Emergency Starting 137 Em erge nc y St artingSTARTING AN ENGINE WITH A DISCHARGED BATTERY Using booster cables (jump leads) from a donor battery, or a battery fitted to a donor vehicle, is the only approved method of starting a vehicle with a discharged battery. Push or tow starting is NOT recommended! WARNING During normal use, batteries emit explosive hydrogen gas sufficient to cause severe explosions capable of causing serious injury - keep sparks and naked lights away from the engine compartment. DO NOT attempt to start the vehicle if the electrolyte in the battery is suspected of being frozen. Make sure BOTH batteries are of the same voltage (12 volts), and that the booster cables have insulated clamps and are approved for use with 12 volt batteries. DO NOT disconnect the discharged battery. DO NOT connect positive (+) terminals to negative (-) terminals, and ensure booster cables are kept away from any moving parts in the engine compartment. Take care when working near rotating parts of the engine. USING BOOSTER CABLES If a donor vehicle is to be used, both vehicles should be parked with their battery locations adjacent to each other. Ensure that the two vehicles do not touch. Apply the handbrakes and ensure that the transmission of both vehicles is set in neutral (‘P’ or Park for donor vehicles with automatic transmission). Turn off the starter switch and ALL electrical equipment of BOTH vehicles, then follow the connection instructions on the following page.
Emergency Starting 138 CONNECTING THE BOOSTER CABLES Always adopt the following procedure, ensuring the cables are connected in the order shown below: 1.Connect one end of the RED booster cable to the positive (+) terminal of the donor battery. 2.Connect the other end of the RED booster cable to the positive (+) terminal of the discharged battery. 3.Connect one end of the BLACK booster cable to the negative (-) terminal of the donor battery. 4.Connect the other end of the BLACK booster cable to a good earth point (e.g. an engine mounting or other unpainted surface) away from fuel and brake lines on the disabled vehicle and at least 0.5 m away from the discharged battery. WARNING For safety reasons: •DO NOT connect the BLACK cable to the negative terminal of the discharged battery - if in doubt, seek qualified assistance. •ENSURE that each connection is securely made and that there is no risk of the clips accidentally slipping or being pulled from the battery terminals - this could cause sparking, which could lead to fire or explosion. Check that the cables are clear of any moving parts of both engines, then start the engine of the donor vehicle and allow it to idle for a few minutes. Now start the vehicle with the discharged battery. Once both engines are running normally, allow them to idle for two minutes before switching off the engine of the donor vehicle. DO NOT switch on any electrical circuits on the previously disabled vehicle until AFTER the booster cables have been removed. Disconnecting the booster cables must be an EXACT reversal of the procedure used to connect them, i.e: disconnect the BLACK cable from the earth point on the disabled vehicle FIRST. H3646 +++ +
Vehicle Recovery 139 Veh icle RecoveryTOWING EYES WARNING The towing eyes at the front and rear of the vehicle are designed for on-road vehicle recovery purposes only and must NOT be used to tow a trailer or caravan. TOWING FOR RECOVERY Most vehicle recovery specialists will load your vehicle onto a trailer. However, if it is necessary to recover the vehicle by towing with all four wheels on the ground, observe the following procedure: Towing the vehicle (on four wheels) 1.With the handbrake applied, set both the main gearbox and transfer box in neutral. 2.Ensure the differential lock is in the unlocked position. 3.Turn the starter switch to the first position to unlock the steering, and then to position ‘II’ if it will be necessary to operate the brake lights and direction indicators. 4.Secure the towing attachment to the front towing eyes of the distressed vehicle. 5.Release the handbrake. NOTE: If, due to an accident or electrical fault, it is not considered safe to turn the starter switch, the battery should first be disconnected. WARNING DO NOT attempt to tow the vehicle unless the starter switch is turned to position ‘I’. DO NOT remove the key or turn the starter switch to position ‘0’ while the vehicle is in motion; the starter switch must be at position ‘I’ to unlock the steering. Without the engine running, the brake servo and power steering pump cannot provide assistance; greater effort will therefore be required to operate the brake pedal and turn the steering wheel. Longer stopping distances will also be experienced. H3702