Land Rover 90 110 Workshop Rover Manual

INTRODUCTION 
This Workshop  Manual covers the  Land  Rover Ninety  and One Ten range of vehicles.  It is primarily  designed to 
assist skilled  technicians in the  efficient  repair and maintenance  of Land Rover  vehicles. 
Using  the appropriate  service tools and carrying  out the procedures  as detailed 
will enable  the  operations to be 
completed  within the time  stated  in the  ‘Repair Operation  Times’. 
e!, . . I, 
The Manual  has  been  produced in separate  books; this allows  the...

GENERAL 
Petrol/gasoline vapour is highly  flammable  and in confined spaces is also  very  explosive  and toxic. 
When 
petrol/gasoline evaporates  it produces 150 times  its  own  volume in vapour,  which when  diluted  with air 
becomes  a readily 
ignitablc mixture.  The vapour  is heavier  than air and  will always  fall  to the  lowest  level. It  can 
readily  be distributed throughout  a workshop  by air  current,  consequently,  even a small  spillage 
of petrol/gasoline is 
potentially  very...

HEATER 
REMOVE FROM VEHICLE 
1. Remove  bonnet and disconnect  battery. 
2. Remove radiator bottom hose at  radiator  union 
3. Slacken and remove  the heater  hoses at heater box 
4. Remove  outer cable securing  clips. 
5. Slacken and  remove  control  cables at  the  heater 
6. Remove  heater wiring  harness  securing  loop. 
7. Disconnect  harness multi-plug. 
8. Remove  interior bulkhead  trim. 
and 
drain cooling  system. 
unions. 
box. 
80 
. .. ST1887M 
OVERHAUL 
Fan  Motor  Assembly 
12. Remove...

80 
16. Fit fan  motor  into  mounting plate, apply  Rostik 
1261  adhesive  to mating  faces, and  secure 
with the 
three  nuts. 
17.  Refit impeller  to fan  drive shaft and 
fit circlip. 
18. Refit  fan  assembly to casing and  secure  with the 
19. Plug in connector  to resistor  harness  and  refit 
five nuts. 
angled bracket. 
HEATER 
Heater  Matrix 
20.  Drill  out rivets holding  the air duct  and top covcr to 
the casing.  (Three of the rivets  are concealed  by 
the  rubber  seal). 
21. Lift...

f.l i h,4 .I. . General Service Information 
INTRODUCTION I- .. 
Before  any component of thc air conditioning system  is 
removed,  the system  must be depressurised.  When  the 
component  is replaced,  the system  must  be 
evacuatcd 
to remove  all traces  of old  refrigerant  and moisture. 
Then  the system  must  be recharged  with  new 
refrigerant. 
Any  service  operation  that  requires the  loosening  of a 
refrigerant  line connection  should  be performed  only 
by  qualified  service...

izl AIR CONDITIONING - L.H. & R.H.  STEERING 
(j) A new  compressor  contains  an inital charge of 
312,s ml (11 UK fluid ozs) of oil  when  received, 
part 
of which  is distributed  throughout  the  system 
when  it has  been  run. The compressor  contains  a 
holding  charge  of gas  when  received  which should 
be retained  until the hoses  are connected. 
(k) The receiveddrier should  be  the last  component 
connected  to the  system  to  ensure  optimum 
dehydration  and  maximum  moisture...

AIR CONDITIONING-L.H. R.H. STEERING 182 
2k . - NOTE: A  special  wrench  should be used to adjust  the d.:,  ~ . valve 
to prevent  damage to  the stem. 
The  stem  type  service  valve has  three  positions,  the 
operation 
of which is explained  as follows. 
A. 
ON: FULLY  ANTICLOCKWISE - Normal 
operating  position, and  the position  which is used 
for  connecting  and  disconnecting the manifold 
gauge  set, is 
the on position.  The stem  is turned 
fully  anticlockwise.  This seals  the  service...

AIR CONDITIONING - L.H. & R.H.  STEERING 
Schrader Type 
These  are secured  to the  head  of the  compressor,  and 
the suction  and  discharge  flexible end  connections  are 
secured 
to them  by unions. 
The  service  valves are identified  as  suction 
or low 
pressure,  and discharge 
or high  pressure.  Whilst they 
are  identical 
in operation  they are not  interchangeable, 
as  the  connections  are of different  sizes. 
The  valve  with the  larger  connections  fits the suction 
side. 
As the...

AIR CONDITIONING- L.H. & R.H. STEERING 
ELECTRICAL CIRCUIT DIAGRAM 
Key to Circuit Diagram 
1. 
2 
3. 
4. 
5. 
6. 
7. 
8. 
9 
10. 
11. 
12. 
13. 
14. 
15. 
16. 
17. 
18. 
19. 
20. 
21. 
Thermostat  Condenser  fan relay 
5 amp  fuse 
17 amp fuse 
Compressor  clutch relay 
L.H.  fan 
R.H.  fan 
High  pressure  switch 
Compressor  clutch temperature  switch 
Compressor  clutch 
Fan  temperature  switch 
Blower  fan relay 
Diode 
-Diesel  engines  only 
Termination  point* 
Ignition  feed pick
-off point...

82 I AIR CONDITIONING - L.H. & R.H. STEERING 
VOLTAGE AT 
BOTH 
ENDS  OF FUSE 
CHECK 
FOR STALLED  MOTOR 
f f 
+ t 
MOTOR OK MOTOR STALLED * 
CHECK MOTOR 
GROUND 
CHECK  FOR SHORT  REPLACE MOTOR 
CIRCUIT  AND CORRECT 
ELECTRICAL 
AIR  CONDITIONER  BLOWER MOTOR AND CONTROL  SYSTEM DIAGNOSIS 
VOLTAGE  AT 
BATTERY 
SIDE  ONLY 
* 
REPLACE  FUSE 
BLOWER 
MOTOR OPERATES 
1 INSPECT  RESISTOR  BLOCK 1 
RESISTOR  BLOCK  RESISTOR BLOCK OK 
INSPECT BLOWER 
RESISTOR  BLOCK 
I 
REPLACE SWITCH 
IF  DEFECTIVE 
I...