Land Rover 90 110 Workshop Rover Manual
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Page 261
RADIATOR ASSEMBLY - TURBO-CHARGED VEHICLES. Removing 1. Disconnect the battery. 2. Remove the split pin and clevis pin securing the lower end of the bonnet stay and lift-off the bonnet. 3. Remove the three screws each side securing the radiator left -hand and right-hand retaining brackets and remove the brackets. 4. Remove the four screws and withdraw the radiator cooling fan cowl. 5. Disconnect the bottom hose from the radiator and drain the coolant. 6....
Page 262
Filling radiator 25. Connect the battery and run the engine until normal running temperature is attained whilst checking for coolant leaks. 19. Check that all hose clips are tight. 20. Remove the expansion tank cap. 26. Stop the engine and allow it to cool completely. 27. Remove the radiator plug and check thc level and 28. Top-up level of expansion tank and fit the cap. fit and tighten plug. 21. Remove the radiator plug. 22. Fill the system with coolant using a mixture of...
Page 263
D-POOR CIRCULATION SYMPTOM A-EXTERNAL LEAKAGE B -INTERNAL LEAKAGE C -WATER LOSS COOLING SYSTEM FAULT DIAGNOSIS POSSIBLE CAUSE CURE I. Loose hose clips 1. Tighten 2. Defective rubber hose 2. Renew 3. Damagedr a d iator seams 3. Rectify 4. Excessive wear in the water pump 4. Renew 5. Loose core plugs 5. Renew 6. Damaged gaskets 6. Renew 7. Leaks at the heater connectionsor plugs 7. Rectify 8. Leak at the water temperature gauge 8. Tighten Plug I. Defective cylinder head gasket I. Renew....
Page 265
CLUTCH . ’ ..::;:. ... _...... , OVERHAUL RELEASE BEARING ASSEMBLY ...., ... i.. . . ., .. , !9!: I. Remove the clutch slave cylinder from the bell 2. Withdraw the retaining staple, if fitted. 3. Remove the release bearing assembly. 4. Remove spring clip retaining bolt and spring- V8. 5. Remove the slipper pads - 4-cylinder engines 6. Withdraw the relcase lever. 7. Discard worn parts. 8. Smear the pivot with grease and fit the release lever and retain with the spring clip and...
Page 266
(33) CLUTCH 5. Prise the locking prong of the spring retainer clear of the piston shoulder and withdraw the piston. 6. Withdraw the piston seal. 7. Compress the spring and position the valve stem to align with the larger hole in the spring retainer. 8. Withdraw the spring and retainer. 9. Withdraw the valve spacer and spring washer from the valve stem. 10. Remove the valvc seal. ST1139M Inspection Assemble 14. Smear the seals with Castrol-Girling rubber grease and the...
Page 267
CLUTCH OVERHAUL SLAVE CYLINDER DISM ANTL,E 1. Remove the slave cylinder from the vehicle. 2. Withdraw the dust cover. 3. Expel the piston assembly, applying low pressure 4. Withdraw the spring. 5. Prise off the seal from the piston. air to the fluid inlet. STl142M 23. Smear the piston with Castrol-Girling rubber grease and insert the assembly, valve end first, into * the cylinder. 24. Fit the push -rod, retaining washer and circlip. ST1144M ST1143M BLEED CLUTCH...
Page 268
CLUTCH PEDAL AND MASTER CYLINDER ADJUSTMENT 1. The correct height for the clutch pedaI from the floor of the footwell, without a mat, to the lower edge of the pedal is 140 mm (5.5 in), dimension A. Adjust 2. Withdraw the six screws and remove the top plate. 3. Slacken master cylinder push-rod locknuts to provide free movement of the push-rod through the pedal trunnion. 4. Slacken the adjustment screw locknut. 5. To increase the pedal height, turn the adjustment screw...
Page 269
Section - .- . L .I. y;. Number I.. 37 CONTENTS LT230R TRANSFER GEARBOX Page * LT77 FIVE SPEED GEARBOX J 37 LT95 FOUR SPEED GEARBOX AND TRANSFER BOX 37 - Overhaul Renew front output shaft oil seals 1 can be LTWLT230T MAIN GEARBOX AND TRANSFER BOX 20 18 51 REAR DIFFERENTIAL - NINETY HEAVY DUTY - Remove 61 - Overhaul LT85 gearbox 62 37 I LT230T TRANSFER GEARBOX L 51 - Remove from LT85 gearbox - Overhaul REAR DIFFERENTIAL - NINETY 147 I PROPELLER SHAFTS 86 91 -Overhaul...
Page 270
INTRODUCTION This Workshop Manual covers the Land Rover Ninety and One Ten range of vehicles. It is primarily designed to assist skilled technicians in the efficient repair and maintenance of Land Rover vehicles. Using the appropriate service tools and carrying out the procedures as detailed will enable the operations to be completed within the time stated in thc Repair Operation Times. The Manual has been produced in separate books; this allows the information...