Kenmore Economizer 6 Owners Manual
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Page 11
11 Chemical vapor corrosion of the flue, blower assembly and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive. A. ALL AIR FROM INSIDE BUILDINGS: (See Figure 10 and 11) The confined space shall be provided with two permanent openings communicating...
Page 12
12 Toxic chemicals, such as those used for boiler treatment shall not be introduced into this system. When the system requires water at temperatures higher than required for domestic water purposes, a tempering valve must be installed. Please refer to Figure 15 for suggested piping arrangement. Water supply systems may, because of such events as high line pressure, frequent cut-offs, the effects of water hammer among others, have installed devices such as pressure reducing valves, check valves, back...
Page 13
13 INSTALLATION COMPLETED USING INSTALLATION KIT FIGURE 16. T & P Valve and Pipe Insulation (if supplied) Remove insulation for T & P valve and pipe connections from carton. FIGURE 17. Fit pipe insulation over the incoming cold water line and the hot water line. Make sure that the insulation is against the top cover of the heater. Fit T & P valve insulation over valve. Make sure that the insulation does not interfere with the lever of the T & P valve. Secure all insulation using tape....
Page 14
14 The Discharge Pipe: • Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions. • Shall not be plugged or blocked. • Shall be of material listed for hot water distribution. • Shall be installed so as to allow complete drainage of both the temperature-pressure relief valve, and the discharge pipe. • Shall terminate at an adequate drain. • Shall not have any valve between the relief valve and tank. The temperature-pressure relief valve...
Page 15
15 The appliance and its gas connection must be leak tested before placing the appliance in operation. The appliance and its individual Shut-off valve shall be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 pound per square inch (3.5 kPa). It shall be isolated from the gas supply piping system by closing its individual manual Shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to...
Page 16
16 4. Make sure that the plastic tubing is still attached from the air pressure switch to the port on the blower housing. Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing. 5. Make sure the ON/OFF switch is in the OFF position and that the outer harness is connected from the blower control box to the connector on the bottom side of the gas valve. 6. If the outer harness is not factory installed, make sure the ON/OFF switch is in the OFF position and...
Page 17
17 VENT CONNECTIONS TO BLOWER ASSEMBLY Figure 21 shows the optimal placement of the 2 to 3 or 3 to 4 reducer; however, the vent can be reduced at any point in the vent system as long as the maximum vent length is not exceeded. FIGURE 21. VENTING AND INSTALLATION Plan the layout of the vent system from the vent termination to the water heater considering all of the 90° and 45° elbows plus the number of feet of pipe that would be needed to install the total vent system. The water heater must be vented to...
Page 18
18 VENTING The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the NationalFuel Gas Code, ANSI Z223.1/NFPA 54, 7.3.4e and 7.8a,b, as follows: 1. The exit terminals of a mechanical vent system shall be not less than 7 feet (2.13 m) above grade when located adjacent to public walkways, see Figure 23. 2. A venting system shall terminate at least 3 feet (91 cm) above any forced air inlet located within 10 feet (3.1 m), see Figure 23. 3....
Page 19
19 FIGURE 23. This unit can vent through 2, 3 or 4 nonmetallic pipe and fittings. The vent pipe installation can be started from either the blower discharge or the termination wall. Keep in mind the total vent system (pipe and elbows) when installing the vent system, see VENTING AND INSTALLATION AND MAXIMUM VENT LENGTHS, page 17. FIGURE 24. The vent terminal should be kept as close as possible to the outside wall, but you need to allow at least 1.5 (3.8 cm) of pipe past the wall, for the wall flange...
Page 20
20 VENT PIPE PREPARATION 1.INITIAL PREPARATION A. Make sure the solvent cement you are planning to use is designed for the specific application you are attempting. B. Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use. C. Know the reputation of your manufacturer and their products. D. Know your own qualifications or those of your contractor. The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as...