Hughes Jvc 200 Projector Service Manual
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Page 101
Chapter 4---Maintenance (Removal/Replacement) 4.2 Projector Covers Prior to removing either cover, review the chapter on Safety and adhere to all warnings and cautions. Latch Levers Holding Slots Interlock Switch. Pull up immediately after removing front or rear cover to reapply power to Arc Lamp cooling fans. Figure 4-2 Rollbar Assembly. To remove the front or rear covers (refer to Figure 4-2): 1. Disconnect the projector power plug. 2. Loosen the two pozidrive spring screws at...
Page 102
Chapter 4---Maintenance (Removal/Replacement) The power interlock switches for both covers are attached to each cover hinge. 5. When the Latch Levers are inserted into the holding slots, lift the cover off. Be careful not to brush against any of the internal components of the projector when removing the cover. If any undue resistance is felt, stop to locate the source before proceeding. 6. Replace the covers in reverse order from above. When replacing either cover, make sure the slot in...
Page 103
Chapter 4---Maintenance (Removal/Replacement) WARNING!!! Dangerous light exists in this area of the projector. Before proceeding with the removal of any subassemblies below, verify that the circuit breaker at the rear of the projector is turned off and the power plug is removed from the AC outlet. To remove the Arc Lamp from the Lamphouse Dock: 1. Remove the front cover (Section 4.2). 2. Disconnect the fan connector from the Arc Lamp exhaust fan. 3. Loosen (½ turn) the large retainer...
Page 104
Chapter 4---Maintenance (Removal/Replacement) Figure 4-4. Lamphouse Dock and Arc Lamp with cover off. 7. When reinstalling the Arc Lamp, be sure that the Safety Shutter tab on the left side (Figure 4-4) engages the left side of the housing so that the Arc Lamp cooling door opens when the Arc Lamp is installed. 8. After reinstalling the Arc Lamp, perform the Arc Lamp Focus, Alignment and Current Setting procedures as shown in Sections 3.1 and 3.2. To remove the Lamphouse Dock (Ignitor...
Page 105
Chapter 4---Maintenance (Removal/Replacement) 4.5 Arc Lamp Power Supply To remove the Arc Lamp Power Supply: 1. Remove the front cover (Section 4.2). 2. Remove the lower-right-front-side panel by removing the 5 pozidrive screws securing it. 3. Remove the 2 pozidrive screws from the bottom of the EMI shield and slide it out of the way to the left. 4. Remove and label the cables from the DC OUTPUT terminal, J74. 5. Disconnect J71 (AC Input). 6. Disconnect J72 (SIGNAL CABLE). 7....
Page 106
Chapter 4---Maintenance (Removal/Replacement) 1. Remove the front and rear covers (Section 4.2). 2. Remove the High Voltage Power Supply cover (Figure 4-5) by removing the 2 pozidrive screws that secure the HVPS at the top of the cover and loosening the 1 pozidrive screw at the bottom of the front flap (Do not remove this bottom screw-it is difficult to reinstall. The HVPS will slide up and over it). Figure 4-5. High Voltage Power Supply cover. Figure 4-6 High Voltage Power Supply....
Page 107
Chapter 4---Maintenance (Removal/Replacement) NOTE: For the remainder of this procedure refer to Figure 4-6 above. 4. Disconnect the 3 CRT anode cables. 5. Disconnect P44-G2 Out (at the middle-front of the HVPS). 6. Unsnap the cable clamp at the top of the HVPS. 7. Remove the anode cables and the P44 cable from the cable clamp. 8. Disconnect P45 (“Control”) at upper left of HVPS. 9. Disconnect and label the 3 Focus cables. The square tabs on these cables (see Figure 4-6) may have...
Page 108
Chapter 4---Maintenance (Removal/Replacement) To remove the Raster Timing Generator, Video Processor, or System Controller PCBs: 1. Turn off power at the remote control and at the circuit breaker on the projector rear panel. 2. Remove the projector rear cover. 3. For the Raster Timing Generator and Video Processor PCBs, grasp the card extractor tabs at both ends of the boards and pull out. To remove the System Controller Board, use a small, flathead screwdriver and remove the screw in...
Page 109
Chapter 4---Maintenance (Removal/Replacement) Figure 4-7. Convergence/Deflection PCB. 4. Loosen (not necessary to remove) the 5 screws that secure the Convergence Deflection PCB to the electronic module card cage (see Figure 4-7). 5. Remove the Convergence Deflection PCB by sliding it upward so the mounting screws will clear the access holes, then angle the right side outward. NOTE: In order to get the right side out, it may be necessary to first move the board out enough to clear the...
Page 110
Chapter 4---Maintenance (Removal/Replacement) 2. Disconnect 6 connectors; J34, J35, J36, J41, J42, and J43. (see Figure 4-8). Move the cables out of the way. 3. Loosen (not necessary to remove) the 5 pozidrive screws that secure the H/V Deflection Board to the electronic module cage. 4. Remove the H/V Deflection PCB by sliding it toward the left side of the projector (this is the upward direction if the electronic module is raised up) so that the mounting screws clear the access holes....