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HP Pavilion Dv9400 Entertainment Notebook Pc Series Service Guide

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    							Removal and Replacement Preliminaries
    Maintenance and Service Guide 4–3
    4.3 Preventing Damage to 
    Removable Drives
    Removable drives are fragile components that must be handled 
    with care. To prevent damage to the computer, damage to a 
    removable drive, or loss of information, observe the following 
    precautions:
    ■Before removing or inserting a hard drive, shut down the 
    computer. If you are unsure whether the computer is off or 
    in hibernation, turn the computer on, and then shut it down 
    through the operating system.
    ■Before removing a diskette drive or optical drive, ensure that 
    a diskette or disc is not in the drive and ensure that the optical 
    drive tray is closed.
    ■Before handling a drive, ensure that you are discharged of 
    static electricity. While handling a drive, avoid touching the 
    connector.
    ■Handle drives on surfaces covered with at least one inch of 
    shock-proof foam.
    ■Avoid dropping drives from any height onto any surface.
    ■After removing a hard drive, CD-ROM drive, or a diskette 
    drive, place it in a static-proof bag.
    ■Avoid exposing a hard drive to products that have magnetic 
    fields, such as monitors or speakers.
    ■Avoid exposing a drive to temperature extremes or liquids.
    ■If a drive must be mailed, place the drive in a bubble pack 
    mailer or other suitable form of protective packaging and label 
    the package, “FRAGILE: Handle With Care.” 
    						
    							4–4 Maintenance and Service Guide
    Removal and Replacement Preliminaries
    4.4 Preventing Electrostatic Damage
    Many electronic components are sensitive to electrostatic 
    discharge (ESD). Circuitry design and structure determine the 
    degree of sensitivity. Networks built into many integrated circuits 
    provide some protection, but in many cases, the discharge 
    contains enough power to alter device parameters or melt 
    silicon junctions.
    A sudden discharge of static electricity from a finger or other 
    conductor can destroy static-sensitive devices or microcircuitry. 
    Often the spark is neither felt nor heard, but damage occurs.
    An electronic device exposed to electrostatic discharge might not 
    be affected at all and can work perfectly throughout a normal 
    cycle. Or the device might function normally for a while, then 
    degrade in the internal layers, reducing its life expectancy. 
    						
    							Removal and Replacement Preliminaries
    Maintenance and Service Guide 4–5
    4.5 Packaging and Transporting 
    Precautions
    Use the following grounding precautions when packaging and 
    transporting equipment:
    ■To avoid hand contact, transport products in static-safe 
    containers, such as tubes, bags, or boxes.
    ■Protect all electrostatic-sensitive parts and assemblies with 
    conductive or approved containers or packaging.
    ■Keep electrostatic-sensitive parts in their containers until 
    the parts arrive at static-free workstations.
    ■Place items on a grounded surface before removing items 
    from their containers.
    ■Always be properly grounded when touching a sensitive 
    component or assembly.
    ■Store reusable electrostatic-sensitive parts from assemblies 
    in protective packaging or nonconductive foam.
    ■Use transporters and conveyors made of antistatic belts and 
    roller bushings. Ensure that mechanized equipment used for 
    moving materials is wired to ground and that proper materials 
    are selected to avoid static charging. When grounding is not 
    possible, use an ionizer to dissipate electric charges. 
    						
    							4–6 Maintenance and Service Guide
    Removal and Replacement Preliminaries
    4.6 Workstation Precautions
    Use the following grounding precautions at workstations:
    ■Cover the workstation with approved static-shielding material 
    (refer to 
    Table 4-2, “Static-Shielding Materials”).
    ■Use a wrist strap connected to a properly grounded work 
    surface and use properly grounded tools and equipment.
    ■Use conductive field service tools, such as cutters, 
    screwdrivers, and vacuums.
    ■When using fixtures that must directly contact dissipative 
    surfaces, only use fixtures made of static-safe materials.
    ■Keep the work area free of nonconductive materials, such 
    as ordinary plastic assembly aids and Styrofoam.
    ■Handle electrostatic-sensitive components, parts, and 
    assemblies by the case or PCM laminate. Handle these 
    items only at static-free workstations.
    ■Avoid contact with pins, leads, or circuitry.
    ■Turn off power and input signals before inserting or removing 
    connectors or test equipment. 
    						
    							Removal and Replacement Preliminaries
    Maintenance and Service Guide 4–7
    4.7 Grounding Equipment and 
    Methods
    Grounding equipment must include either a wrist strap or a 
    foot strap at a grounded workstation.
    ■When seated, wear a wrist strap connected to a grounded 
    system. Wrist straps are flexible straps with a minimum of 
    one megohm ±10% resistance in the ground cords. To provide 
    proper ground, wear a strap snugly against the skin at all times. 
    On grounded mats with banana-plug connectors, use alligator 
    clips to connect a wrist strap.
    ■When standing, use foot straps and a grounded floor mat. 
    Foot straps (heel, toe, or boot straps) can be used at standing 
    workstations and are compatible with most types of shoes 
    or boots. On conductive floors or dissipative floor mats, use 
    foot straps on both feet with a minimum of one megohm 
    resistance between the operator and ground. To be effective, 
    the conductive strips must be worn in contact with the skin.
    Other grounding equipment recommended for use in preventing 
    electrostatic damage includes
    ■Antistatic tape.
    ■Antistatic smocks, aprons, and sleeve protectors.
    ■Conductive bins and other assembly or soldering aids.
    ■Nonconductive foam.
    ■Conductive tabletop workstations with ground cords of 
    one megohm resistance.
    ■Static-dissipative tables or floor mats with hard ties to 
    the ground.
    ■Field service kits.
    ■Static awareness labels.
    ■Material-handling packages.
    ■Nonconductive plastic bags, tubes, or boxes.
    ■Metal tote boxes.
    ■Electrostatic voltage levels and protective materials. 
    						
    							4–8 Maintenance and Service Guide
    Removal and Replacement Preliminaries
    Table 4-1 shows how humidity affects the electrostatic voltage 
    levels generated by different activities.
    Table 4-2 lists the shielding protection provided by antistatic 
    bags and floor mats.
    Ta b l e  4 - 1
    Typical Electrostatic Voltage Levels
    Relative Humidity
    Event 10% 40% 55%
    Walking across carpet 35,000 V 15,000 V 7,500 V
    Walking across vinyl floor 12,000 V  5,000 V 3,000 V
    Motions of bench worker 6,000 V 800 V 400 V
    Removing DIPS from plastic tube 2,000 V 700 V 400 V
    Removing DIPS from vinyl tray 11,500 V 4,000 V 2,000 V
    Removing DIPS from Styrofoam 14,500 V 5,000 V 3,500 V
    Removing bubble pack from PCB 26,500 V 20,000 V 7,000 V
    Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V
    ✎A product can be degraded by as little as 700 V.
    Table 4-2
    Static-Shielding Materials
    Material Use Voltage Protection Level
    Antistatic plastic Bags 1,500 V
    Carbon-loaded plastic Floor mats 7,500 V
    Metallized laminate Floor mats 5,000 V 
    						
    							Maintenance and Service Guide 5–1
    5
    Removal and Replacement
    Procedures
    This chapter provides removal and replacement procedures.
    There are as many as 109 screws, in 11 different sizes, that must 
    be removed, replaced, or loosened when servicing the computer. 
    Make special note of each screw size and location during removal 
    and replacement.
    Refer to Appendix A, “Screw Listing,” for detailed information 
    on screw sizes, locations, and usage. 
    						
    							5–2 Maintenance and Service Guide
    Removal and Replacement Procedures
    5.1 Serial Number
    Report the computer serial number to HP when requesting 
    information or ordering spare parts. The serial number is 
    located on the bottom of the computer.
    Serial Number Location
    5.2 Disassembly Sequence Chart
    Use the chart below to determine the section number to be 
    referenced when removing computer components.
    Disassembly Sequence Chart
    Section Description# of Screws Removed
    5.3Preparing the Computer For 
    Disassembly
    Battery 0 
    						
    							Removal and Replacement Procedures
    Maintenance and Service Guide 5–3
    Section Description# of Screws Removed
    5.4Hard Drive2 loosened to remove each 
    hard drive cover
    4 removed to disassemble 
    each hard drive
    5.5Computer Feet0
    5.6Memory Module2 loosened to remove the 
    memory module compartment 
    cover
    5.7RTC Batter y0
    5.8Mini Card Module2
    ÄTo prevent an unresponsive system and the display of a 
    warning message, install only a Mini Card device 
    authorized for use in your computer by the governmental 
    agency that regulates wireless devices in your country or 
    region. If you install a device and then receive a warning 
    message, remove the device to restore computer 
    functionality. Then contact technical support by selecting 
    Start > Help and Support > Contact support.
    5.9Optical Drive1 to remove the optical drive
    2 to remove the optical drive 
    bracket
    5.10Switch Cover6
    5.11Keyboard4
    5.12Speaker Assembly2
    5.13Power Button Board1
    Disassembly Sequence Chart (Continued) 
    						
    							5–4 Maintenance and Service Guide
    Removal and Replacement Procedures
    Section Description# of Screws Removed
    5.14Display Assembly
    Display bezel
    Camera module
    Display inverter
    Display panel
    Display hinges
    Display hinge covers
    Wireless antenna transceivers
    Microphones
    Camera cable6
    5
    0
    0
    6
    4
    0
    4
    0
    0
    5.15To p  C o v e r18
    5.16Wireless Switch Board2
    5.17Audio Board1
    5.18Bluetooth Module2
    5.19USB/Magnetic Board1
    5.20ExpressCard Assembly4
    5.21Top Cover Support Trim5
    5.22Display Lid Switch Module0
    5.23Power Connector Assembly2 to remove the power 
    connector assembly bracket
    1 to remove the USB board
    1 to remove the power 
    connector assembly
    5.24System Board7
    5.25Fan/Heat Sink Assembly7 loosened
    5.26Processor1 loosened
    Disassembly Sequence Chart (Continued) 
    						
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