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HP P3015 Service Manual

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Page 61

●Small needle-nose pliers
● ESD mat
● Penlight
CAUTION:
Always use a Phillips screwdriver (callout 1). Do not use a pozidrive screwdriver (callout 2)
or any motorized screwdriver. These can damage screws or screw threads.
Figure 2-1   Phillips and pozidrive screwdriver comparison
Types of screws
NOTE:The illustration in this section are for reference only. The screws in your product might look
slightly different.
IllustrationDescriptionSizePart numberUse
Screw with washerM3X6XB2-7300-000CNUsed to secure...

Page 62

Service approach
Product repair normally begins by using the product internal diagnostics and the following two-step
process:
1.Isolate the problem to the major system (for example, the network or server, or the product).
2. Troubleshoot the problem by using the procedures in chapter 6.
After you find a faulty part, the product can usually be repaired at the assembly level by replacing field-
replaceable units (FRUs). Some mechanical assemblies might need to be repaired at the subassembly
level.
Before...

Page 63

7.Send a print job from the host computer, and then verify that the output meets expectations.
8. If necessary, restore any customer-specified settings.
9. Clean the outside of the product with a damp cloth.
ENWW Service approach 49 

Page 64

Parts removal order
Figure 2-2  Parts removal order (1 of 2)
ComponentRemoveRemoveRemoveRemoveRemoveRemove
Print cartridges
Tray cassette (Tray 2, Tray 3, or Tray 4)
Sub cover
Tray 1 (multipurpose tray) pickup roller
Tray 1 (multipurpose tray) separation pad
Tray 2, Tray 3, or Tray 4 pickup roller
Tray 2, Tray 3, or Tray 4 separation pad
Tray 2, Tray 3, or Tray 4 base-plate roller assembly
Transfer roller
USB port PCA DIMM coverFormatter coverTop-right cover
Control panelFront-right
and right-side
cover...

Page 65

Figure 2-3  Parts removal order (2 of 2)
RemoveRemoveRemoveRemoveRemoveRemoveRemove
Top cover Front-right
and right-side
cover assembly Lower-right
cover and bracket
Top cover
Power-switch
assembly
Front-right
and right-side
cover assembly Lower-right
cover and bracket
Top cover
Power-switch
assembly Engine control
unit (ECU)
Front-right
and right-side
cover assembly Lower-right
cover and bracket
Top cover
Power-switch
assembly Engine control
unit (ECU)
Front-right
and right-side
cover assembly...

Page 66

Removal and replacement procedures
Print cartridge, cassettes, and sub cover
Print cartridge
CAUTION:If toner gets on your clothing, wipe it off with a dry cloth and wash clothing in cold water.
Hot water sets toner into fabric .
1.Press the cartridge-door release button, and then open the cartridge door. Make sure that the door
is completely open.
Figure 2-4   Remove the print cartridge (1 of 2)
52 Chapter 2   Removal and replacement ENWW 

Page 67

2.Grasp the print-cartridge handle and pull it out of the product.
CAUTION: Do not touch the green roller. Doing so can damage the cartridge. Do not expose the
cartridge to strong light. Cover the cartridge with a sheet of paper to protect it from light.
Reinstallation tip Align the print cartridge with its slot and insert the print cartridge until it clicks
into place.
Figure 2-5   Remove the print cartridge (2 of 2)
ENWW Removal and replacement procedures 53 

Page 68

Tray cassette (Tray 2, Tray 3, or Tray 4)
NOTE:Use this procedure to remove the Tray 2 or optional Tray 3 or Tray 4 cassette.
1.Pull the tray straight out of the product until it stops.
Figure 2-6   Remove the tray cassette (1 of 2)
2.Carefully lift up on the tray to release it, and then remove the tray.
Figure 2-7   Remove the tray cassette (2 of 2)
54 Chapter 2   Removal and replacement ENWW 

Page 69

Sub cover
NOTE:Duplex models only. The space under the sub cover is used by third-party manufacturers to
install optional devices for this product (for example, a security card reader).
Use a small flat blade screwdriver to carefully separate the sub cover from the product.
CAUTION: There are two tabs along the each of the long edges of the cover that fasten the cover to
the product. Do not breack the tabs when the cover is removed.
Figure 2-8   Remove the sub cover
ENWW Removal and replacement...

Page 70

External panels, covers, doors, formatter PCA, DIMM, and EIO disk
EIO disk
WARNING! ESD sensitive component.
1.Loosen two thumb screws (callout 1).
Figure 2-9   Remove the EIO disk (1 of 2)
1
2.Pull the EIO disk straight out of the product to remove it.
Figure 2-10   Remove the EIO disk (2 of 2)
56 Chapter 2   Removal and replacement ENWW 
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