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HP Omnibook 900 Service Manual

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    							HP OmniBook 900 Removal and Replacement 2-21
     10. Lift the front of the motherboard about 7 cm (3 inches), then slide the motherboard forward until
    it comes out of the bottom case.
     
     
     Figure 2-11. Removing the Motherboard
    PCMCIA socket
    Motherboard
    Speaker cable
    Speaker
    Bottom case
    CPU support
    (OB 900B only)
    Infrared lens
    Fan cable
    Fan
    Hard drive door
    Screw, M2.5×8mm
    Right hinge support
    Screw, M2.5×4mm
    Screw, M2.5×4mm
    Mylar insulator
    Standoff, M2 
    						
    							2-22 Removal and Replacement HP OmniBook 900
    Reassembly Notes
      Note: Installing a New Motherboard
     ·  If a RAM board is present, transfer it from the old motherboard to the new one:
     · Reprogram the BIOS IC—see the note below.
     ·  Store the serial number and keyboard layout electronically in the new motherboard—see the
    steps below.
     
    Note: Installing a New Bottom Case
     ·  Transfer these parts from the old bottom case to the new one:
     
    HDD door and infrared lens.
     
    Module bay door. (If the door does not stick to the case, the motherboard will hold it.)
     
    PCMCIA doors, if present (see the figure below).
     
    Speaker. (If the covering is not reusable, install a new speaker.)
     
    Fan. (Do not press or spin the fan blade with your finger.)
     
    Mylar insulator (inside the bottom case).
     
    CPU support (OmniBook 900B only).
     ·  Install the original serial number label and a new overlay—see the steps below if you have to
    make a new serial number label.
     · When lowering the motherboard into the bottom case, make sure the audio jack grounding tabs do
    not catch on the bottom case.
     · Make sure the speaker and fan wires are not trapped under the motherboard.
     
    Note
     
    If you installed a new motherboard with a new BIOS IC, the IC contains only enough basic
    programming to boot the OmniBook. After installing the motherboard, you must reprogram the IC.
    Hewlett-Packard prefers that you program the IC with the latest BIOS. You can download it from
    the OmniBook website (see page vi)—follow the directions provided.
     
    Note
     
    For an OmniBook 900 with a 12-inch display and serial number before TW 92500000, if you must
    replace the motherboard or bottom case, check whether you must replace additional parts:
     ·  If the bottom case has a large blue pad that covers the bottom of the hard disk slot, replace
    just the bad part.
     ·  If the bottom case does not have such a pad in the hard disk slot, it is an old bottom case,
    and you should replace the top case, bottom case, and install a HDD bracket above the hard
    disk slot. (Service note 900-14.) 
    						
    							HP OmniBook 900 Removal and Replacement 2-23
     
     
      Figure 2-12. Installing PCMCIA Doors
    Storing the Serial Number and Keyboard Layout Electronically
     1. Exit Windows and boot to a DOS prompt.
      For Windows 95/98, press F8 during reboot and select Command Prompt Only.
      For Windows NT, boot from a DOS boot floppy disk.
     2. Run ESN.EXE from one of these sources:
      On a factory software installation, change to the \Omnibook\Drivers\Hputils directory and
    type 
    esn at the prompt.
      Otherwise, copy \Omnibook\Drivers\Hputils\Esn.exe from the OmniBook 900 Recovery CD,
    then run it on the OmniBook.
     3. Store the serial number:
      If you are prompted for the serial number, type the serial number shown on the bottom of the
    case.
      If a serial number has already been stored, you must call an HP support center to change it.
     4. Run KYB_SEL.EXE from one of these sources:
      It may be present on the hard disk or Recovery CD in \OmniBook\Drivers\Hputils.
      Get a copy from the Reseller website (see page vi).
     5. Select the keyboard layout for the unit being repaired.
    Installing a New Serial Number Label
    If you do not have a master file that creates serial number labels with fields for “900 B” and
    manufacturing location, get a copy from the Reseller website (see page vi) under Product Support
    Information in the Service and Support Library.
     1. Using any PC connected to a laser printer, open the master serial label file, enter the serial number
    and product number from the old serial label, and print the new label on plain white paper. The
    new label does not have barcodes.
    Note: View from inside the
    case. Rotate the doors 180°
    to load the spring. 
    						
    							2-24 Removal and Replacement HP OmniBook 900
     2. Carefully cut out the new serial label just inside the border and place it into the inner recess in the
    bottom case. The bottom of the label goes toward the front of the case.
     3. While holding the paper label in place, attach a serial label overlay into the outer recess. It covers
    and protects the serial label.
    HP Serial Number (S)TW711A1234 900 B
    (1P)F1770W MFG# TW711A1234
    Made in Taiwan
      Figure 2-13. Example of Serial Number Label
    Removing the BIOS IC
    (HP Authorized Service Providers Only)
      Note
     
    A replacement BIOS IC contains only enough basic programming to boot the OmniBook. After
    installing the IC, you must reprogram it. Hewlett-Packard prefers that you program the IC with the
    latest BIOS. You can download it from the OmniBook website (see page vi)—follow the directions
    provided.
    Required Equipment
     · Small Phillips screwdriver.
     · IC (PLCC) removal tool (similar to OK Industries EX-5).
    Removal Procedure
     
    Caution
     
    Remove all power before removing or installing the BIOS IC. Otherwise, the IC could be damaged.
     1. Unplug the ac adapter, if present, and remove the battery.
     2. Put your finger above the F8 key and slide the keyboard-screw cover to the left about 3 mm
    (1/8 inch)—then lift off the cover.
     3. Remove the two screws holding the keyboard above the F1 and HOME keys. If your screwdriver
    has a fat shaft, protect or remove the right hinge cover.
     4. Lift up the keyboard tab above the F1 key about 10 mm (1/2 inch), then free the snap at the center
    of the back edge.
     5. Slide the keyboard toward the display about 5 mm (1/4 inch), then fold the keyboard forward onto
    the front of the top case.
      Warning
     
    Do not touch the heatsink until it has cooled. It could be hot if the computer was running recently.
     6. Use an IC removal tool to remove the BIOS IC from its socket. 
    						
    							HP OmniBook 900 Removal and Replacement 2-25
     
     Figure 2-14. Removing the BIOS IC
    Reassembly Notes
      Caution
     ·  Align the IC with the slot in the socket. The IC is keyed to fit correctly. If you insert the IC
    backward, the IC or motherboard could be damaged.
     · Press down firmly on the IC with your thumb to ensure a proper connection.
     · Fold the keyboard back into place. Slip its front tabs into the slots, then snap the back edge into
    place.
     · Push the keyboard toward the back as you tighten the two screws. This helps engage the tab at the
    back-center of the keyboard.
     · Reprogram the IC by programming the BIOS—see the note above.
    IC removal tool 
    						
    							2-26 Removal and Replacement HP OmniBook 900
    Removing Other Components
    (HP Authorized Service Providers Only)
    Required Equipment
     · Small Phillips screwdriver.
     · Pointed knife or probe (for display components).
     · Small flat-blade screwdriver (for display components).
     · 4.0-4.5 mm flat-blade screwdriver (for OmniBook 900B CPU only).
     · Fine Phillips screwdriver (for display latch only).
     · 4-mm thin-wall hex driver (or 5/32 inch) (for bottom case components).
     · Small plastic blade for prying, such as an angled plastic tweezers (for bottom case components).
    Removal Procedure
     1. Unplug the ac adapter, if present, and remove the battery.
     2. Remove the additional assemblies and follow the special steps indicated in the tables below.
    Components are separated into these groups:
     · Display components (page 2-27).
     · Top case components (page 2-28).
     · Bottom case components (page 2-28). 
    						
    							HP OmniBook 900 Removal and Replacement 2-27
     Table 2-8. Removing Display Components
    ComponentRemoval ProceduresAdditional Steps (See figure on page 4-6)
    Bezel, displayRemove the display bezel (see page 2-10).
    Cable, display flex
    (12-inch display)Keyboard (page 2-12).
    Display (page 2-16).
    LCD module (page 2-10).1.  Unsnap the flex cable tube from the display case.
    2. Remove the screw holding the left hinge arm and
    release the flex cable grounding strap.
    Reassembly Notes: The grounding strap goes
    between the left hinge arm and the display case. It is
    held by the hinge screw.
    The flex cable wraps around the tube only about 1/2
    turn.
    Cable, display flex
     (13-inch display)Keyboard (page 2-12). 1. Remove the left hinge cover.
    2. Remove the bezel and display case (see page 2-
    10).
    3. Disconnect the flex cable from the LCD.
    4. Unplug the flex cable from the motherboard.
    Cable, display powerKeyboard (page 2-12). 1. Remove the right hinge cover.
    2. Remove the display bezel (see page 2-10).
    3. Unplug the power cable from the LCD module
    wires.
    4. Unplug the power cable from the motherboard.
    Reassembly Notes: Insert the display power cable
    into the notch in the top case before installing the
    hinge cover.
    Case, display
    (12-inch display)Keyboard (page 2-12).
    Display (page 2-16).
    LCD module (page 2-10).1. Remove the screws holding the hinge arms, then lift
    out the hinges.
    2. Unsnap the flex cable tube from the display case.
    Lift out the flex cable.
    3. Remove the two screws holding the display latch,
    then lift out the latch.
    Reassembly Notes: Install the display latch and other
    components into the new display case.
    Case, display
    (13-inch display)Keyboard (page 2-12). 1. Remove the bezel and display case (see page 2-
    10).
    2. Remove the two screws holding the display latch,
    then lift out the latch.
    Reassembly Notes: Install the display latch and other
    components into the new display case.
    HingeKeyboard (page 2-12).
    Display (page 2-16).1. Remove the display bezel (see page 2-10).
    2. 12-inch display: Remove the screw holding the
    hinge arm, then lift out the hinge.
    13-inch display: Remove the two screws securing
    the hinge arm to the LCD module.
    Reassembly Notes (12-inch display): Insert the
    hinge fully into the case before installing the screw.
    Latch, display1. Remove the display bezel (see page 2-10).
    2. Remove the two screws holding the latch, then lift
    out the latch.
    LCD moduleSee page 2-10. 
    						
    							2-28 Removal and Replacement HP OmniBook 900
     Table 2-9. Removing Top Case Components
    ComponentRemoval ProceduresAdditional Steps (See figure on page 4-2)
    Case, topSee page 2-18.
    KeyboardSee page 2-12.
    Support, touch-padHard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).1. Remove the screw holding the support plate to the
    top case.
    2. Slide the support plate to the side and lift it out.
    Reassembly Notes: Make sure the touch pad is
    seated properly before installing the support plate.
    Press down on the support plate while sliding it into
    place. Make sure it is held down at the left and right
    edges.
    Check the action of the click buttons before installing
    the top case.
    Touch padHard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).1. Remove the screw holding the support plate to the
    top case.
    2. Slide the support plate to the side and lift it out.
    3. Lift out the touch pad and its flex cable.
    Reassembly Notes: Make sure the touch pad is
    seated properly before installing the support plate.
    Press down on the support plate while sliding it into
    place. Make sure it is held down at the left and right
    edges.
    Check the action of the click buttons before installing
    the top case.
     Table 2-10. Removing Bottom Case Components
    ComponentRemoval ProceduresAdditional Steps (See figure on page 4-2)
    Case, bottomSee page 2-20.
    CPU moduleSee page 2-14.
    Door, module bay
    connectorHard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    CPU (page 2-14).
    Top case (page 2-18).
    Motherboard (page 2-20).Peel the rubber door from the bottom case.
    Reassembly Notes: Position the new door in the
    center of the opening before sticking it onto the bottom
    case.
    Doors, PCMCIAHard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).Flex each door until one side tab releases.
    Reassembly Notes: See the figure on page 2-23.
    Fan
    (12-inch display)Keyboard (page 2-12).
    Fan
    (13-inch display)Hard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).Caution: Do not spin the fan blade with your finger.
    Pressure on the fan blade can damage the bearings.
    1.Remove the eight screws (OmniBook 900†) or six
    screws and two springs (OmniBook 900B) from the
    heatsink and lift off the heatsink.
    2. Remove the two screws (12-inch display) or one
    screw (13-inch display) holding the fan.
    3. Unplug the fan cable from the motherboard and lift
    out the fan.
    Reassembly Notes: The opening in the side of the fan
    faces the vent in the bottom case. 
    						
    							HP OmniBook 900 Removal and Replacement 2-29
    ComponentRemoval ProceduresAdditional Steps (See figure on page 4-2)
    HeatsinkKeyboard (page 2-12).Remove the eight screws (OmniBook 900†) or six
    screws and two springs (OmniBook 900B) from the
    heatsink and lift off the heatsink.
    Reassembly Notes: Install new thermal pads on the
    new heatsink.
    IC, BIOSSee page 2-23.
    Insulator, bottom caseHard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    CPU (page 2-14).
    Top case (page 2-18).
    Motherboard (page 2-20).Lift the sheet out of the bottom case.
    Reassembly Notes: The small pads on the sheet face
    upwards.
    Lens, infraredHard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).Slide the infrared lens out of the bottom case.
    Pads, thermalKeyboard (page 2-12). 1. Remove the eight screws (OmniBook 900†) or six
    screws and two springs (OmniBook 900B) from the
    heatsink and lift off the heatsink.
    2. Install or replace damaged or missing thermal pads
    on the bottom of the heatsink.
    3. Clean off the mating surfaces of the CPU module
    and the large IC next to it.
    Reassembly Notes: Install the smaller pad in the
    recessed area of the same shape.
    Install the larger pad in the middle of the protruding
    area.
    PCA, motherboardSee page 2-20.
    Socket, PCMCIAKeyboard (page 2-12). 1. Remove the eight screws (OmniBook 900†) or six
    screws and two springs (OmniBook 900B) from the
    heatsink and lift off the heatsink.
    2. Remove the two screws from the right side of the
    PCMCIA socket.
    3. Unplug the PCMCIA socket flex cable from the
    motherboard and slide out the socket.
    Speaker
    (12-inch display)Hard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).1. Unplug the speaker from the motherboard.
    2. Peel off the covering from the speaker chamber.
    3. Pull the speaker out of the bottom case.
    Reassembly Notes: Make sure the foam pads are
    attached to the edges and back of the speaker.
    After inserting the speaker, carefully seal the speaker
    chamber with the new covering material.
    Speaker
    (13-inch display)Hard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    CPU (page 2-14).
    Top case (page 2-18).
    Motherboard (page 2-20).Pull the speaker out of the bottom case.
    Support, hinge (left)Hard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).Unsnap the left hinge support from the top case. 
    						
    							2-30 Removal and Replacement HP OmniBook 900
    ComponentRemoval ProceduresAdditional Steps (See figure on page 4-2)
    Support, hinge (right)Hard drive (page 2-6).
    Keyboard (page 2-12).
    Display (page 2-16).
    Top case (page 2-18).Remove the screw holding the right hinge support near
    the back-right corner, then lift out the support. 
    						
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