HP Laserjet 5 Service Manual
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Parts Index Description Part No. Fig. Ref. AC Cable Cover RB1-7344-000CN 8-4 3 Back Cover (5L) RB1-7333-000CN 8-2 3 Back Cover (6L) RB2-1636-000CN 8-2 3 Back Grounding Clip RB1-7199-000CN 8-7 7 Back Sheet Metal RF5-1509-000CN 8-4 4 Cap RB1-7234-000CN 8-4 7 Cap RB1-7302-000CN 8-4 8 Case Grounding Metal RB1-7129-000CN 8-5 8 Clutch RB1-7197-000CN 8-7 6 Control Panel Cable Guide RB1-7343-000CN 8-4 5 Control Panel PCA Assembly RG5-2028-000CN 8-5 22 Control Panel PCA Cable (5L) RG5-2036-000CN 8-6 5 Control Panel PCA Cable (6L) RG5-3499-000CN 8-6 5 DC Controller Fuse FU101-110 V VD7-0211-002CN 8-6 DC Controller Fuse FU101-220 V VD7-0643-151CN 8-6 DC Controller FUse FU102-110 V RH3-8003-000CN 8-6 DC Controller PCA (110 V) (5L) RG5-2023-000CN 8-6 3 DC Controller PCA (110 V) (6L) RG5-3506-000CN 8-6 3 DC Controller PCA (110 V) Exchange (5L) C3941-69001 8-6 3 DC Controller PCA (220 V) (5L) RG5-2025-000CN 8-6 3 DC Controller PCA (220 V) (6L) RG5-3509-000CN 8-6 3 DC Controller PCA (220 V) Exchange (5L) C3941-69002 8-6 3 DC Controller PCA Case Assembly RG5-3510-000CN 8-6 4 Delivery Assembly (5L) RG5-2012-000CN 8-10 Delivery Assembly (6L) RG5-3474-000CN 8-10 Delivery Roller #1 RB1-7284-000CN 8-10 1 Delivery Roller #2 (5L) RB1-7285-000CN 8-10 2 Delivery Roller #2 (6L) RB2-1685-000CN 8-10 2 Delivery Spring #1 RB1-7286-000CN 8-10 3 Delivery Spring #2 RB1-7287-000CN 8-10 4 Door Sensor Cable (5L) RG5-2031-000CN 8-6 9 Door Sensor Cable (6L) RG5-3662-000CN 8-6 9 Table A-1Alphabetical Parts List A-2 Parts Index
Description Part No. Fig. Ref. Door Switch Cable (5L) RG5-2037-000CN 8-6 14 EP Door Assembly (5L) RF5-1501-030CN 8-2 8 EP Door Assembly (6L) RF5-2352-000CN 8-2 8 EP Door Chimney (5L) RB1-7327-000CN 8-2 6 EP Door Chimney (6L) RB2-1697-000CN 8-2 6 EP Left Hand Guide RF5-1514-000CN 8-5 10 EP Right Hand Guide #1 RF5-1515-000CN 8-5 9 EP Right Hand Guide #2 RB1-7341-000CN 8-5 3 EP/Cover Interlock (5L) RG5-1984-000CN 8-3 16 EP/Cover Interlock (6L) RG5-3453-000CN 8-3 16 Exit Roller (5L) RF5-1521-000CN 8-3 17 Exit Roller (6L) RF5-2367-000CN 8-3 17 Exit Roller Bushing RB1-7288-000CN 8-3 2 Face-up/Face-down Shaft (5L) RB1-7276-000CN 8-9 2 Face-up/Face-down Shaft (6L) RG5-3476-000CN 8-9 2 Face-up/Face-down Switch (5L) RB1-7278-000CN 8-2 4A Face-up/Face-down Switch (6L) RB2-1644-000CN 8-2 4A Feed Assembly (5L) RG5-1942-000CN 8-8 Feed Assembly (6L) RG5-3485-000CN 8-8 Flag RB1-7293-000CN 8-5 18 Flag Spring RB1-7294-000CN 8-5 19 Formatter Shield (5L) RG5-2024-000CN 8-6 1 Formatter Shield (6L) RB2-1719-000CN 8-6 1 Formatter (Exchange) (5L) C3942-69002 8-6 2 Formatter (New) (5L) C3942-67902 8-6 2 Formatter (New) (6L) C3991-60001 8-6 2 Front Gear Case RB1-7107-000CN 8-3 5 Fuse 101 (110 V) VD7-0211-002CN 8-6 Fuse 101 (220 V) VD7-0643-151CN 8-6 Fuse 102 (110 V) RH3-8003-000CN 8-6 Fuser Cable Guide RB1-7130-000CN 8-4 6 Fuser Connector VS1-5057-002CN 8-5 15 Fuser Exit Roller Assembly (5L) RF5-1522-000CN 8-9 7 Fuser Exit Roller Assembly (6L) RF5-2368-000CN 8-9 7 Fuser Paper Guide RB1-7247-000CN 8-4 2 Table A-1Alphabetical Parts List (continued) A Parts Index Parts Index A-3
Description Part No. Fig. Ref. Fuser Pressure Plate RF5-1517-000CN 8-5 5 Fuser Release Kit RY7-5007-000CN 8-3 6 Fuser Release Tab RB1-7105-000CN 8-3 3 Fuser Roller Bushing (5L) RB1-7289-000CN 8-9 4 Fuser Roller Bushing (6L) RB2-1690-000CN 8-9 4 Gear Kit #1 RY7-5005-000CN 8-3 1 Gear Kit #2 (5L) RY7-5006-000CN 8-3 8 Gear Kit #2 (6L) RY7-5036-000CN 8-3 8 Gear Plate (5L) RB1-7106-000CN 8-3 4 Gear Plate (6L) RB2-1632-000CN 8-3 4 Ground Clip, Scanner RB1-7385-000CN 8-3 20 Heating Element (110 V) (5L) RG5-1964-000CN 8-5 16 Heating Element (110 V) (6L) RG5-3459-000CN 8-5 16 Heating Element (220 V) (5L) RG5-1965-000CN 8-5 16 Heating Element (220 V) (6L) RG5-3463-000CN 8-5 16 I/O Sheet Metal RB1-7305-000CN 8-4 12 Idler Roller (5L) RB1-7226-000CN 8-8 9 Idler Roller (6L) RB2-1699-000CN 8-8 9 Idler Roller Shaft Assembly RG5-1947-000CN 8-7 9 Input Assembly 1 (5L) RG5-1944-000CN 8-2 9 Input Assembly 1 (6L) RG5-3488-000CN 8-2 9 Input Assembly 2 (5L) RG5-1945-000CN 8-2 10 Input Assembly 2 (6L) RG5-3491-000CN 8-2 10 Input Extender 1 (5L) RB1-7211-000CN 8-2 1 Input Extender 1 (6L) RB2-1637-000CN 8-2 1 Input Extender 2 (5L) RB1-7212-000CN 8-2 2 Input Extender 2 (6L) RB2-1638-000CN 8-2 2 Input Sensor Assembly RY7-5009-000CN 8-7 3 JP Protector RB1-7334-000CN 8-10 8 Kick Plate Spring RS5-2501-000CN 8-7 14 Laser Cable (5L) RG5-2035-000CN 8-6 13 Laser\Scanner (Exchange) (5L) C3941-69003 8-3 19 Laser\Scanner (New) (5L) RG5-2000-000CN 8-3 19 Laser\Scanner (New) (6L) RG5-3494-000CN 8-3 19 Left Leg RB1-7185-000CN 8-7 16 Table A-1Alphabetical Parts List (continued) A-4 Parts Index
Description Part No. Fig. Ref. Left Pressure Roller Housing RB1-7255-000CN 8-5 13 Main Cover (5L) RG5-1995-000CN 8-2 4 Main Cover (6L) RG5-3443-000CN 8-2 4 Main Motor (5L) RH7-1282-000CN 8-3 7 Main Motor (6L) RH7-1320-000CN 8-3 7 Memory Door (5L) RB1-7321-000CN 8-2 13 Memory Door (6L) RB2-1639-000CN 8-2 13 Memory Door Guide RB1-7109-000CN 8-4 1 Motor Cable RG5-2033-000CN 8-6 11 Mylar Guide RB1-7176-000CN 8-4 11 Nameplate (5L) RB1-7335-000CN 8-2 8B Nameplate (6L) RB2-1641-000CN 8-2 8B Output Extender 1 (5L) RB1-7326-000CN 8-2 5 Output Extender 1 (6L) RB2-1695-000CN 8-2 5 Output Extender 2 (5L) RB1-7331-000CN 8-2 7 Output Extender 2 (6L) RB2-1696-000CN 8-2 7 Output Tray Fin RB1-7332-000CN 8-2 14 Paper Feed Frame RB1-7177-000CN 8-7 1 Paper Kick Plate (5L) RF5-1490-000CN 8-7 18 Paper Kick Plate (6L) RF5-2372-000CN 8-7 18 Paper Pickup Roller Cable RG5-2029-000CN 8-6 8 Pickup Roller Assembly (5L) RG5-1951-000CN 8-7 4 Pickup Roller Assembly (6L) RG5-3486-000CN 8-7 4 Pickup Roller Bushing RB1-7184-000CN 8-7 5 Pickup Roller Grounding Clip RB1-7223-000CN 8-5 1 Pressure Roller (5L) RF5-1516-000CN 8-5 4 Pressure Roller (6L) RF5-2362-000CN 8-5 4 Pressure Roller Bushing RB1-7246-000CN 8-5 2 Pressure Roller Gear RS5-0796-000CN 8-5 11 Pressure Roller Grease CK-8006 8-5 Pressure Roller Grounding Guide RF5-1533-000CN 8-5 14 Right Leg RB1-7186-000CN 8-7 17 Right Pressure Roller Housing RB1-7256-000CN 8-5 12 Scanner Cable (5L) RG5-2034-000CN 8-6 12 Scanner Cable (6L) RG5-3661-000CN 8-6 12 Table A-1Alphabetical Parts List (continued) A Parts Index Parts Index A-5
Description Part No. Fig. Ref. Screw XA9-0724-000CN 8-2 11 Screw (with star washer) XA9-0855-000CN 8-4 10 Screw XB1-1300-807CN 8-4 502 Screw XA9-0267-000CN 8-3 503 Screw XA9-0824-000CN 8-5 17 Screw XA9-0686-000CN 8-5 21 Screw XA9-0724-000CN 8-4 9 Screw XA9-0724-000CN 8-5 20 Screw XB4-7401-0074CN 8-4 501 Screw XB4-7401-0007 8-7 501 Screw XB4-7401-007CN 8-2 501 Screw (5L) XB6-7300-807CN 8-2 502 Screw (6L) XA9-0267-000CN 8-2 502 Screw (DC Controller PCA) (5L) XA9-0326-000CN 8-6 6 Screw (DC Controller PCA) (6L) XA9-0890-000CN 8-6 6 Screw (DC Controller PCA) XA9-0828-000CN 8-6 7 Screw XB6-7300-607CN 8-3 501/502 Separation Guide Assembly (5L) RG5-2013-000CN 8-9 Separation Guide Assembly (6L) RG5-3475-000CN 8-9 Separation Pad Assembly RY7-5008-000CN 8-7 2 Solenoid RH7-5139-000CN 8-7 13 Spur Assembly Inside (5L) RG5-2014-000CN 8-10 7 Spur Assembly Inside (6L) RG5-3478-000CN 8-10 7 Spur Assembly Outside (5L) RG5-2015-000CN 8-10 6 Spur Assembly Outside (6L) RG5-3479-000CN 8-10 6 Thermistor Cable RG5-2032-000CN 8-6 10 Transfer Guide Assembly (5L) RG5-1961-000CN 8-5 23 Transfer Guide Assembly (6L) RG5-3452-000CN 8-5 23 Transfer Roller RF5-1534-000CN 8-5 7 Transfer Roller Guide (5L) RF5-1530-000CN 8-5 6 Transfer Roller Guide (6L) RF5-2358-000CN 8-5 6 Table A-1Alphabetical Parts List (continued) A-6 Parts Index
Part No. Description Fig. Ref. C3941-69001 DC Controller PCA (110V) (Exchange) (5L) 8-6 3 C3941-69002 DC Controller PCA (220V) (Exchange) (5L) 8-6 3 C3941-69003 Laser Scanner (Exchange) (5L) 8-3 19 C3942-67902 Formatter (New) (5L) 8-6 2 C3942-69002 Formatter (Exchange) (5L) 8-6 2 C3991-60001 Formatter (New) (6L) 8-6 2 CK-8006 Pressure Roller Grease 8-5 RB1-7105-000CN Fuser Release Tab 8-3 3 RB1-7106-000CN Gear Plate (5L) 8-3 4 RB1-7107-000CN Front Gear Case 8-3 5 RB1-7109-000CN Memory Door Guide 8-4 1 RB1-7129-000CN Case Ground Metal 8-5 8 RB1-7130-000CN Fuser Cable Guide 8-4 6 RB1-7176-000CN Mylar Guide 8-4 11 RB1-7177-000CN Paper Feed Frame 8-7 1 RB1-7184-000CN Pickup Roller Bushing 8-7 5 RB1-7185-000CN Left Leg 8-7 16 RB1-7186-000CN Right Leg 8-7 17 RB1-7197-000CN Clutch 8-7 6 RB1-7199-000CN Back Ground Clip 8-7 7 RB1-7211-000CN Input Extender 1 (5L) 8-2 1 RB1-7212-000CN Input Extender 2 (5L) 8-2 2 RB1-7223-000CN Pickup Roller Ground Clip 8-5 1 RB1-7226-000CN Idler Roller (5L) 8-8 9 RB1-7234-000CN Cap 8-4 7 RB1-7246-000CN Pressure Roller Bushing 8-5 2 RB1-7247-000CN Fuser Paper Guide 8-4 2 RB1-7255-000CN Left Pressure Roller Housing 8-5 13 RB1-7256-000CN Right Pressure Roller Housing 8-5 12 RB1-7276-000CN Face-up/Face-down Shaft (5L) 8-9 2 RB1-7278-000CN Face-up/Face-down Switch (5L) 8-2 4A RB1-7284-000CN Delivery Roller #1 8-10 1 RB1-7285-000CN Delivery Roller #2 (5L) 8-10 2 RB1-7286-000CN Delivery Spring #1 8-10 3 RB1-7287-000CN Delivery Spring #2 8-10 4 Table A-2Numerical Parts Index A Parts Index Parts Index A-7
Part No. Description Fig. Ref. RB1-7288-000CN Exit Roller Bushing 8-3 2 RB1-7289-000CN Fuser Roller Bushing (5L) 8-9 4 RB1-7293-000CN Flag 8-5 18 RB1-7294-000CN Flag Spring 8-5 19 RB1-7302-000CN Cap 8-4 8 RB1-7305-000CN I/O Sheet Metal 8-4 12 RB1-7321-000CN Memory Door (5L) 8-2 13 RB1-7326-000CN Output Extender 1 (5L) 8-2 5 RB1-7327-000CN EP Door Chimney (5L) 8-2 6 RB1-7331-000CN Output Extender 2 (5L) 8-2 7 RB1-7332-000CN Output Tray Fin 8-2 14 RB1-7333-000CN Back Cover 8-2 3 RB1-7334-000CN JP Protector 8-10 8 RB1-7335-000CN Nameplate (5L) 8-2 8B RB1-7341-000CN EP Right Hand Guide #2 8-5 3 RB1-7343-000CN Control Panel Cable Guide 8-4 5 RB1-7344-000CN AC Cable Cover 8-4 3 RB1-7385-000CN Ground Clip, Scanner 8-3 20 RB2-1632-000CN Gear Plate (6L) 8-3 4 RB2-1636-000CN Back Cover (6L) 8-2 3 RB2-1637-000CN Input Extender 1 (6L) 8-2 1 RB2-1638-000CN Input Extender 2 (6L) 8-2 2 RB2-1639-000CN Memory Door (6L) 8-2 13 RB2-1641-000CN Nameplate (6L) 8-2 8B RB2-1644-000CN Face-up/Face-down Switch (6L) 8-2 4A RB2-1685-000CN Delivery Roller #2 (6L) 8-10 2 RB2-1690-000CN Fuser Roller Bushing (6L) 8-9 4 RB2-1695-000CN Output Extender 1 (6L) 8-2 5 RB2-1696-000CN Output Extender 2 (6L) 8-2 7 RB2-1697-000CN EP Door Chimney (6L) 8-2 6 RB2-1699-000CN Idler Roller (6L) 8-8 9 RB2-1719-000CN Formatter Shield (6L) 8-6 1 RF5-1490-000CN Paper Kick Plate (5L) 8-7 18 RF5-1501-030CN EP Door Assembly (5L) 8-2 8 RF5-1509-000CN Back Sheet Metal 8-4 4 Table A-2Numerical Parts List (continued) A-8 Parts Index
Part No. Description Fig. Ref. RF5-1514-000CN EP Left Hand Guide 8-5 10 RF5-1515-000CN EP Right Hand Guide #1 8-5 9 RF5-1516-000CN Pressure Roller (5L) 8-5 4 RF5-1517-000CN Fuser Pressure Plate 8-5 5 RF5-1521-000CN Exit Roller (5L) 8-3 17 RF5-1522-000CN Fuser Exit Roller Assembly (5L) 8-9 7 RF5-1530-000CN Transfer Roller Guide (5L) 8-5 6 RF5-1533-000CN PR Ground Guide 8-5 14 RF5-1534-000CN Transfer Roller 8-5 7 RF5-2352-000CN EP Door Assembly (6L) 8-2 8 RF5-2358-000CN Transfer Roller Guide (6L) 8-5 6 RF5-2362-000CN Pressure Roller (6L) 8-5 4 RF5-2367-000CN Exit Roller (6L) 8-3 17 RF5-2368-000CN Fuser Exit Roller Assembly (6L) 8-9 7 RF5-2372-000CN Paper Kick Plate (6L) 8-7 18 RG5-1942-000CN Feed Assembly (5L) 8-8 RG5-1944-000CN Input Assembly 1 (5L) 8-2 9 RG5-1945-000CN Input Assembly 2 (5L) 8-2 10 RG5-1947-000CN Idler Roller Shaft Assembly 8-7 9 RG5-1951-000CN Pickup Roller Assembly (5L) 8-7 4 RG5-1961-000CN Transfer Guide Assembly (5L) 8-5 23 RG5-1964-000CN Heating Element (110 V) (5L) 8-5 16 RG5-1965-000CN Heating Element (220 V) (5L) 8-5 16 RG5-1984-000CN EP Cover Interlock (5L) 8-3 16 RG5-1995-000CN Main Cover (5L) 8-2 4 RG5-2000-000CN Laser Scanner, New (5L) 8-3 19 RG5-2012-000CN Delivery Assembly (5L) 8-10 RG5-2013-000CN Separation Guide Assembly (5L) 8-9 RG5-2014-000CN Spur Assembly Inside (5L) 8-10 7 RG5-2015-000CN Spur Assembly Outside (5L) 8-10 6 RG5-2023-000CN DC Controller PCA (110 V) (5L) 8-6 3 RG5-2024-000CN Formatter Shield (5L) 8-6 1 RG5-2025-000CN DC Controller PCA (220 V) (5L) 8-6 3 RG5-2028-000CN Control Panel PCA Assembly 8-5 22 RG5-2029-000CN Paper Pickup Roller Cable 8-6 8 Table A-2Numerical Parts List (continued) A Parts Index Parts Index A-9
Part No. Description Fig. Ref. RG5-2031-000CN Door Sensor Cable (5L) 8-6 9 RG5-2032-000CN Thermistor Cable 8-6 10 RG5-2033-000CN Motor Cable 8-6 11 RG5-2034-000CN Scanner Cable (5L) 8-6 12 RG5-2035-000CN Laser Cable (5L) 8-6 13 RG5-2036-000CN Control Panel PCA Cable (5L) 8-6 5 RG5-2037-000CN Door Switch Cable (5L) 8-6 14 RG5-3443-000CN Main Cover (6L) 8-2 4 RG5-3452-000CN Transfer Guide Assembly (6L) 8-5 23 RG5-3453-000CN EP/Cover Interlock (6L) 8-3 16 RG5-3459-000CN Heating Element (110 V) (6L) 8-5 16 RG5-3463-000CN Heating Element (220 V) (6L) 8-5 16 RG5-3474-000CN Delivery Assembly (6L) 8-10 RG5-3475-000CN Separation Guide Assembly (6L) 8-9 RG5-3476-000CN Face-up/Face-down Shaft (6L) 8-9 2 RG5-3478-000CN Spur Assembly Inside (6L) 8-10 7 RG5-3479-000CN Spur Assembly Outside (6L) 8-10 6 RG5-3485-000CN Feed Assembly (6L) 8-8 RG5-3486-000CN Pickup Roller Assembly (6L) 8-7 4 RG5-3488-000CN Input Assembly 1 (6L) 8-2 9 RG5-3491-000CN Input Assembly 2 (6L) 8-2 10 RG5-3494-000CN Laser/Scanner (6L) 8-3 19 RG5-3499-000CN Control Panel PCA Cable (6L) 8-6 5 RG5-3506-000CN DC Controller PCA (110 V) (6L) 8-6 3 RG5-3509-000CN DC Controller PCA (220 V) (6L) 8-6 3 RG5-3510-000CN DC Controller PCA Case Assembly 8-6 4 RG5-3661-000CN Scanner Cable (6L) 8-6 12 RG5-3662-000CN Door Sensor Cable (6L) 8-6 9 RH3-8003-000CN Fuse 102 (110 V) 8-6 RH7-1282-000CN Main Motor (5L) 8-3 7 RH7-1320-000CN Main Motor (6L) 8-3 7 RH7-5139-000CN Solenoid 8-7 13 RS5-0796-000CN Pressure Roller Gear 8-5 11 RS5-2501-000CN Kick Plate Spring 8-7 14 RY7-5005-000CN Gear Kit #1 8-3 1 Table A-2Numerical Parts List (continued) A-10 Parts Index
Part No. Description Fig. Ref. RY7-5006-000CN Gear Kit #2 (5L) 8-3 8 RY7-5007-000CN Fuser Release Assembly 8-3 6 RY7-5008-000CN Seperation Pad Kit 8-7 2 RY7-5009-000CN Input Sensor Assembly 8-7 3 RY7-5036-000CN Gear Kit #2 (6L) 8-3 8 VD7-0211-002CN Fuse 101 (110 V) 8-6 VD7-0643-151CN Fuse 101 (220 V) 8-6 VS1-5057-002CN Fuser Connector 8-5 15 XA9-0267-000CN Screw (6L) 8-2 502 XA9-0267-000CN Screw 8-3 503 XA9-0326-000CN Screw (DC Controller PCA) (5L) 8-6 6 XA9-0686-000CN Screw 8-5 21 XA9-0724-000CN Screw 8-2 11 XA9-0724-000CN Screw 8-4 9 XA9-0724-000CN Screw 8-5 20 XA9-0824-000CN Screw 8-5 17 XA9-0828-000CN Screw (DC Controller PCA) 8-6 7 XA9-0855-000CN Screw (with star washer) 8-4 10 XA9-0890-000CN Screw (DC Controller PCA) (6L) 8-6 6 XB1-1300-807CN Screw 8-4 502 XB4-7401-007CN Screw 8-2 501 XB4-7401-007CN Screw 8-4 501 XB6-7300-607CN Screw 8-3 501/502 XB6-7300-807CN Screw (5L) 8-2 502 Table A-2Numerical Parts List (continued) A Parts Index Parts Index A-11