Honda Xr 125 L Service Manual

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• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
9 5 0 0 1 - 7 5 0 0 1 - 5 0 M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)• Indicates number mark or change sequence, however, the code for the bulk part must be strictly 
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid     (3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside...

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Flat rate service time (FRT) means the standard time required to 
service a MC, which is listed in this manual to help the dealers 
control the actual working process  and calculate the service charge 
by using  it as a guide.
* Float time is set by multiplyin g the net service time by a given 
coefficient.
FLAT RATE SERVICE TIME
Net service time
FRT setting system
Removal, Disassembly/reassembly, Installation
Diagnosis/troubleshooting (Electric system)Completion inspection...

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Work procedure
• As the work procedure is set with the work time according to the 
method in the separate Service Manual, refer to this Manual as 
required.
• Work methods permitting servicin g in the shortest time still 
permitting assurance of safe work and product warranty are used 
for the setting of service items not listed in the Service Manual.
• Work basically is to be performed by one person, and when two or  more people are required, setting is done as the total time for...

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Explanation of FRT by using an example 
(The example may differ from the actual presented items)
Reference No. of the illustration of part that shows location 
of the replacement work.
FRT is an abbreviation of Flat  Rate Time indicating the 
standard service time required for the replacement.
LON is an abbreviation of Labor Operation Number, and it 
is a classification of the service items by the work unit code.  
 
The same operation code is used regardless of the models....

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Indication mark for the listing of service items that continues to 
the following page
Indication of the block with no setting of FRT
• LON code systemRef.
L.O.N.(Relative ref. Number)
F.R.T.No.
Description
NO INFORMATION • • • • • • • • • • • • • • • • • • •
Ref. L.O.N.(Relative ref. Number)
F.R.T.No.
Description
2 111118 CAMSHAFT  • •  •  •  •  •  •  •  •  •  •  •  •  •  • 4.5
•••
•••
+
Mark indicated at the last line.
a
a) Category code.....................  Engine
111118A
bcde...

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Major service items without using spare parts
(1) Removal/Installation, (2) Adjustment, (3) Inspection/
Measurement, (4) Overhaul, (5) Other work
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation  
Set for the configuration with the parts removed from the vehicle.
(2) Adjustment LON DESCRIPTION FRT
E
1101E5
TILTING ENGINE ASSEMBLY-
 
REMOVAL/INSTALLATION  
INCLUDES: All necessary adjustment 1.8
1111K0 CYLINDER HEAD ASSEMBLY-
 
REMOVAL/INSTALLATION 1.5
3111D6...

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2
ENGINE GROUP
E-1
CYLINDER HEAD COVER (XR125L3)
D 1E-1-1
CYLINDER HEAD COVER (XR125L4,5,6)
D 2E-2
CYLINDER HEAD
D 3
E-3
CAMSHAFT/VALVE
D 4E-4
CYLINDER
D 6E-5
RIGHT CRANKCASE COVER
D 7
E-6
CLUTCH
D 8E-7
OIL PUMP
D 9E-8
LEFT CRANKCASE COVER
D10
C 8 

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ENGINE GROUP 
2
E-9
GENERATOR
D11E-10
STARTING CLUTCH
D12E-11
STARTING MOTOR
D13
E-12
CRANKCASE
D14E-13
CRANKSHAFT/PISTON
D16E-14
TRANSMISSION
E 1
E-15
GEARSHIFT DRUM
E 3E-16
CARBURETOR
E 4EOP-1
GASKET KIT A
E 6
C 9 

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ENGINE GROUP 
2
EOP-2
GASKET KIT B
E 7
C10 

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3
FRAME GROUP
F-1
HEADLIGHT
F 1F-2
METER
F 2F-3
HANDLE LEVER/SWITCH/CABLE
F 3
F-4
FR. BRAKE MASTER CYLINDER
F 5F-5
HANDLE PIPE/TOP BRIDGE
F 6F-6
STEERING STEM
F 7
F-7
FRONT FENDER
F 8F-8
FRONT FORK
F 9F-9
FRONT BRAKE CALIPER
F11
C11