Honda Xr 125 L Service Manual
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XR125L XR125L3 XR125L4 XR125L5 XR125L6 4 13KRH3E4© Honda Motor Co., Ltd. 2005
1 2 3 4 5 PART NUMBER INDEX FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NAME INDEX XR125L [XR125L 3-ED]
1 2005.10.01 E 11 2 3 4 5 • This parts catalogue has been created as of October 01, 2005.• Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). • The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts ca talogue news for any change. • See the parts catalogue news for any revision that is made after October 01, 2005. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part dr awings) can differ from the ac- tual parts in shape. They are given just to help you to refer to the parts. • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressi ng revision numbers on the cov- er. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date April 10, 2003 Honda Motor Co., Ltd. • Instruction for use of parts catalogue ......................... 1 • How to refer to the part information ............................ 2 • Part catalogue structure ............................................. 3 • When the parts were revised ...................................... 4 • Abbreviations used in the parts catalogue.................. 4 • Part block and serial number check ........................... 5 • Color label attachment posi tion check ........................ 5 • Models, parts catalogue codes and applicable serial numbers ........................................................... 6 • Color label .................................................................. 7 • Color chart .................................................................. 8 • Fuel hose, general purpose hoses and vinyl hose ......................................................................... 15 • FLAT RATE SERVICE TIME .................................... 19 • Illustrated index ........................................................ 24 • ENGINE GROUP..................................................... 31 • FRAME GROUP ...................................................... 54 • PART NO. INDEX..................................................... 94 • PART NAME INDEX................................................. 98 B 1 CONTENTSAddress No. Page B 1 B 2 B 3 B 4 B 4 B 5 B 5 B 6 B 7 B 8 B15 C 3 C 8 D 1 F 1 I 1 J 1Instruction for use of parts catalogue
2 1 2005.10.01 E B 2 Reference with “Part number index” Reference with “Part name index” How to refer to the part informationReference with “Illustrated index”
3 1 2005.10.01 E B 3 Part catalogue structureAddress number • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. Block title Block number Service item/Flat rate time Reference number • Title number marked with th e parenthesis or parentheses indicates that it continues from the previous page. Part number Honda color code Description Assemblies • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their in- dividual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Reqd. QTY shown in the parenthesis or parentheses indi- cates the optional part. • Reqd. QTY marked with “N” indicates the optional part that should be selected as needed. • Reqd. QTY indicates the number of the part used in the block. Serial number Parts catalogue code • When the parts catalogue code column is blank, it indi-cates that the part is applicable to all codes. • Parts enclosed within a dotted line are covered in a different block. • A hollow arrow indicates the block No. for the parts en- closed within a dotted line . • A solid arrow indicates the block No. the part in question is connected to.
4 1 2005.10.01 E B 4 When the parts were revised Be sure to check the serial number!! The number has been used from the initial model without revision.When shown at the left side, it is applicable to the models of No.1008001 and the subsequent numbers. When shown at the right side, it is applicable to the models up to No.1008000. • The parts listed with ### at the end of the parts name have limited supply period (parts not for sale). * “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. • The following abbreviations are used in this parts catalogue. A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling Abbreviations used in the parts catalogue RIGHT is abbreviated as “R.” “L.” stands for LEFT
5 1 2005.10.01 E B 5 Part block and serial number check Required serial number Engine parts E-1~ Engine serial number Carburetor parts E-16 Carburetor serial number Frame parts F-1~ Frame serial numberPart block Check point DKRH-A DKRH-B Color label attachment position check Colored parts Color label DKRH-C
6 1 2005.10.01 E Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use. * Of carburetor/throttle body identification nu mbers, only the portions underlined in the example below are used for registratio n. PDN4A KC Models, parts catalogue codes and applicable serial numbers Model Area code Type Applicable engine serial No. Applicable frame serial No. Applicable carburetor identification No. E England JC30E-3200001~3299999 9C2JD19A03R200001~3R299999 PDN4A A ED European direct sales JC30E-3100001~3199999 9C2JD19A03R100001~3R199999 PDN4A A F France JC30E-3300001~3399999 9C2JD19A03R300001~3R399999 PDN4A A E England JC30E-4200001~4299999 9C2JD19A04R200001~4R299999 PDN2B A ED European direct sales JC30E-4100001~4199999 9C2JD19A04R100001~4R199999 PDN2B A F France JC30E-4300001~4399999 9C2JD19A04R300001~4R399999 PDN2B A E England JC30E-4200001~4299999 9C2JD19A05R200001~5R299999 PDN2B A ED European direct sales JC30E-4100010~4199999 9C2JD19A05R100010~5R199999 PDN2B A F France JC30E-4300001~4999999 9C2JD19A05R300001~5R999999 PDN2B A E England JC30E-6200001~ 9C2JD19A06R200001~ PDN2B A ED European direct sales JC30E-6100001~ 9C2JD19A06R100001~ PDN2B A F France JC30E-6300001~ 9C2JD19A06R300001~ PDN2B A XR125L 3 XR125L4 XR125L5 XR125L6 B 6
7 1 2005.10.01 E B 7 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle. • When ordering a colored part, use the color chart in the instruction for use of parts catalogue. Color label VFR800FIW R-157 R157