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honda nc700 s sa sd spare parts 2012 User Manual

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    1
    2012.02.20     E
    Explanation of FRT by using an example 
    (The example may differ from the actual presented items)
    Reference No. of the illustration of part that shows location 
    of the replacement work.
    FRT is an abbreviation of Flat  Rate Time indicating the 
    standard service time required for the replacement.
    LON is an abbreviation of Labor Operation Number, and it 
    is a classification of the service items by the work unit code.  
     
    The same operation code is used regardless of the models.  
     
    Standard operation is indicated with 6 digits code, and 
    additional operation is indicated with 7 digits code.
    Indicating the camshaft replacement and  FRT4.5.
    Indicating FRT1.0 that will be added when additional 
    operation (replace rocker arm) is done in association with 
    camshaft replacement.Ref. L.O.N. (Relative ref. Number)
    F.R.T.
    No.
    Description
    (1, 3, 4, 7)
    2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5
    • Includes: Valve clearance adjustment
    111118A
     
    Replace rocker arm add
     
    • • • • • • • • • • • • • • • • • • • • • • • • • 1.0
    Indicating work contents that are included in the service 
    item.
    Indicating a reference No. whose operation and time are 
    the same as FRT4.5 for the camshaft.  
     
    (The application range is limited to the service items 
    without an LON setting within a same block.)
    How to refer to the servic e item by using the sample  (camshaft replacement)
    Open to the page of the block where the camshafts 
    spare part illustra tion is shown.
    Look for the camshaft illust ration, and refer to the ser-
    vice item and FRT that agree with the reference No.
    C12 
    						
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    2012.02.20     E
    Indication mark for the listing of service items that continues to 
    the following page
    Indication of the block with no setting of FRT
    • LON code systemRef.L.O.N.(Relative ref. Number)
    F.R.T.
    No.
    Description
    NO INFORMATION • • • • • • • • • • • • • • • • • • •
    Ref.
    L.O.N.(Relative ref. Number)
    F.R.T.
    No.
    Description2 111118 CAMSHAFT 
    • • • • • • • • • • • • • • •
    4.5
    •••
    •••
    +Mark indicated at the last line.
    a
    a) Category code.....................  Engine1
    11
    1
    18
    A
    bcde
    b) Location/function code ........  Engine upper
    c) Operation code....................  Replace
    d) Operation sequence number (Unit code can be shown with alphabet)
    .........................  camshaft
     
     (No regular rule of code)
    e) Additional code ...................  replace rocker arm
     
     (No regular rule of code)
    a1
    11
    1
    18
    A
    c
    a) Category codes and classification
    c) Operation codes and classification
    Code  Category1Engine
    2Transmission
    3 Fuel & Exhaust
    4Frame & Body
    5 Steering/Suspension
    6 Electrical
    7 Wheels/Brakes
    8 Controls/instrument
    9-
    0-
    Code Operation category1 Replace, Removal/Installation, Change
    2 Overhaul
    3 Adjust, Balance
    4 (Paint-related work: Top-coat)
    5 Test, Inspect/diagnose, Measurment, Check
    6 (Overhaul-related work: Rebore)
    7 (Overhaul-related work: Reseal)
    8(Resurface)
    9 (Paint-related work: Refinish)
    0 Repair, Cleaning, Air bleeding
    C13 
    						
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    2012.02.20     E
    Major service items without using spare parts
    (1) Removal/Installation, (2) Adjustment, 
     
    (3) Inspection/Measurement, (5) Other work* OPERATIONS OTHER THAN REPLACING PARTS
    (1) Removal and installation  Set for the configuration with the parts removed from the vehicle.(2) AdjustmentLON DESCRIPTION FRTE
    1101E5
    TILTING ENGINE ASSEMBLY-
     
    REMOVAL/INSTALLATION
    INCLUDES: All necessary adjustment 4.5
    1111K0 CYLINDER HEAD ASSEMBLY-
     
    REMOVAL/INSTALLATION
    INCLUDES: Engine removal and installation 5.1
    3111D5 THROTTLE BODY ASSEMBLY-
     
    REMOVAL/INSTALLATION 0.8
    1101E6 CRANKCASE SEPARATION
    INCLUDES: Engine removal and installation
    6.4
    F 1151E6 RADIATOR ASSEMBLY-
     
    REMOVAL/INSTALLATION 0.7
    LON
    DESCRIPTION FRT
    E2123A0
    CLUTCH-ADJUSTMENT
    INCLUDES: Clutch lever adjustment 0.1
    1113A0 VALVE CLEARANCE-ADJUSTMENT
    NOTE: For 1 vehicle
    1.2
    F 6163A0
    HEADLIGHT-AIMING 0.1
    2133A0 DRIVE CHAIN-ADJUSTMENT 0.1
    7103A1 FRONT WHEEL-BALANCE 0.6
    7103A2 REAR WHEEL-BALANCE 0.7
    7113A2 PARKING BRAKE-ADJUSTMENT 0.1
    3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1E: Engine, F: Frame
    (3) Inspection, Measurement
    (5) Other workLON
    DESCRIPTION FRTE1115A0
    COMPRESSION PRESSURE-MEASUREMENT 0.1
    6145A0 IGNITION TIMING-INSPECTION 0.2
    F 6105A0 BATTERY-CHECKING OF ELECTROLYTE 
     
    LEVEL & CHARGE 0.2
    LON
    DESCRIPTION FRT
    E 1130A2OIL STRAINER-CLEANING 0.6
    F 2125A0
    CLUTCH INITIALIZE LEARNING 0.1
    7110A0 FRONT BRAKE-AIR BLEEDING 0.2
    7110A1 REAR BRAKE-AIR BLEEDING 0.2
    7110A1B ABS add 0.1
    1151E7 RADIATOR COOLANT-CHANGE 0.3
    6145A2 HISS MEMORIZATION 0.3
    C14 
    						
    							2012.02.20 E
    31
    2
    ENGINE GROUP
    E-1
    CYLINDER HEAD COVER
    E 1
    E-2
    CYLINDER HEAD
    E 2
    E-3
    CAMSHAFT/VALVE
    E 4
    E-4
    CAM CHAIN/TENSIONER
    E 6
    E-5
    RIGHT CRANKCASE COVER(NC700S/SA)
    E 7
    E-5-1
    RIGHT CRANKCASE COVER(NC700SD)
    E 8
    E-6
    LINEAR SOLENOID(NC700SD)
    E10
    E-7
    CLUTCH(NC700S/SA)
    E11
    E-7-1
    CLUTCH(NC700SD)
    E12
    C15 
    						
    							32
    2012.02.20 E
      
     
    ENGINE GROUP 
    2
    E-8
    STARTING CLUTCH
    E13
    E-9
    A.C. GENERATOR COVER
    E14
    E-10
    GENERATOR
    E15
    E-11
    WATER PUMP
    E16
    E-12
    STARTING MOTOR
    F 1
    E-13
    OIL PAN/OIL PUMP
    F 2
    E-14
    CRANKCASE
    F 3
    E-15
    CRANKSHAFT/PISTON
    F 5
    E-16
    TRANSMISSION(NC700S/SA)
    F 7
    C16 
    						
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    33
      
     
    ENGINE GROUP 
    2
    E-16-1
    TRANSMISSION(NC700SD)(MAINSHAFT)
    F 9
    E-16-2
    TRANSMISSION(NC700SD)
    (COUNTERSHAFT)
    F10
    E-17
    GEARSHIFT DRUM(NC700S/SA)
    F11
    E-17-1
    GEARSHIFT DRUM(NC700SD)
    F12
    E-18
    THERMOSTAT
    F14
    E-19
    REDUCTION GEAR
    F15
    E-20
    THROTTLE BODY
    F16
    D 1 
    						
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    2012.02.20 E
    3
    FRAME GROUP
    F-1
    HEADLIGHT
    G 1
    F-2
    METER
    G 2
    F-3
    HANDLE LEVER/SWITCH/CABLE
    (NC700S/SA)
    G 3
    F-3-1
    SWITCH/CABLE(NC700SD)
    G 5
    F-4
    FR. BRAKE MASTER CYLINDER(NC700S)
    G 6
    F-4-1
    FR. BRAKE MASTER CYLINDER(NC700SA/SD)
    G 7
    F-5
    ABS MODULATOR
    G 9
    F-6
    HANDLE PIPE/TOP BRIDGE
    G10
    F-7
    STEERING STEM
    G12
    D 2 
    						
    							2012.02.20 E
    35
      
     
    FRAME GROUP 
    3
    F-8
    FRONT FENDER
    G13
    F-9
    FRONT FORK
    G14
    F-10
    FRONT BRAKE CALIPER(NC700S)
    G15
    F-10-1
    FRONT BRAKE CALIPER(NC700SA/SD)
    G16
    F-11
    FRONT WHEEL
    H 1
    F-12
    REAR BRAKE MASTER CYLINDER(NC700S)
    H 2
    F-12-1
    REAR BRAKE MASTER CYLINDER
    (NC700SA/SD)
    H 4
    F-13
    REAR BRAKE CALIPER
    H 6
    F-13-10
    PARKING BRAKE CALIPER
    H 8
    D 3 
    						
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    2012.02.20 E
      
     
    FRAME GROUP 
    3
    F-14
    PARKING BRAKE LEVER
    H 9
    F-15
    REAR WHEEL
    H10
    F-16
    FUEL TANK/FUEL PUMP
    H12
    F-17
    SEAT
    H14
    F-18
    SEAT COWL
    H16
    F-19
    SIDE COVER
    I 1
    F-20
    AIR CLEANER
    I 2
    F-22
    EXHAUST MUFFLER
    I 3
    F-23
    PEDAL
    I 4
    D 4 
    						
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    FRAME GROUP 
    3
    F-24
    STEP
    I 5
    F-25
    STAND
    I 6
    F-26
    SWING ARM
    I 7
    F-27
    REAR CUSHION
    I 9
    F-28
    REAR FENDER
    I10
    F-29
    WINKER
    I11
    F-30
    TAILLIGHT
    I12
    F-31
    BATTERY
    I14
    F-32
    WIRE HARNESS
    I15
    D 5 
    						
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