honda nc700 s sa sd spare parts 2012 User Manual
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28 1 2012.02.20 E Explanation of FRT by using an example (The example may differ from the actual presented items) Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement.Ref. L.O.N. (Relative ref. Number) F.R.T. No. Description (1, 3, 4, 7) 2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 • Includes: Valve clearance adjustment 111118A Replace rocker arm add • • • • • • • • • • • • • • • • • • • • • • • • • 1.0 Indicating work contents that are included in the service item. Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft. (The application range is limited to the service items without an LON setting within a same block.) How to refer to the servic e item by using the sample (camshaft replacement) Open to the page of the block where the camshafts spare part illustra tion is shown. Look for the camshaft illust ration, and refer to the ser- vice item and FRT that agree with the reference No. C12
29 1 2012.02.20 E Indication mark for the listing of service items that continues to the following page Indication of the block with no setting of FRT • LON code systemRef.L.O.N.(Relative ref. Number) F.R.T. No. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • Ref. L.O.N.(Relative ref. Number) F.R.T. No. Description2 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5 ••• ••• +Mark indicated at the last line. a a) Category code..................... Engine1 11 1 18 A bcde b) Location/function code ........ Engine upper c) Operation code.................... Replace d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code) e) Additional code ................... replace rocker arm (No regular rule of code) a1 11 1 18 A c a) Category codes and classification c) Operation codes and classification Code Category1Engine 2Transmission 3 Fuel & Exhaust 4Frame & Body 5 Steering/Suspension 6 Electrical 7 Wheels/Brakes 8 Controls/instrument 9- 0- Code Operation category1 Replace, Removal/Installation, Change 2 Overhaul 3 Adjust, Balance 4 (Paint-related work: Top-coat) 5 Test, Inspect/diagnose, Measurment, Check 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8(Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding C13
30 1 2012.02.20 E Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (5) Other work* OPERATIONS OTHER THAN REPLACING PARTS (1) Removal and installation Set for the configuration with the parts removed from the vehicle.(2) AdjustmentLON DESCRIPTION FRTE 1101E5 TILTING ENGINE ASSEMBLY- REMOVAL/INSTALLATION INCLUDES: All necessary adjustment 4.5 1111K0 CYLINDER HEAD ASSEMBLY- REMOVAL/INSTALLATION INCLUDES: Engine removal and installation 5.1 3111D5 THROTTLE BODY ASSEMBLY- REMOVAL/INSTALLATION 0.8 1101E6 CRANKCASE SEPARATION INCLUDES: Engine removal and installation 6.4 F 1151E6 RADIATOR ASSEMBLY- REMOVAL/INSTALLATION 0.7 LON DESCRIPTION FRT E2123A0 CLUTCH-ADJUSTMENT INCLUDES: Clutch lever adjustment 0.1 1113A0 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle 1.2 F 6163A0 HEADLIGHT-AIMING 0.1 2133A0 DRIVE CHAIN-ADJUSTMENT 0.1 7103A1 FRONT WHEEL-BALANCE 0.6 7103A2 REAR WHEEL-BALANCE 0.7 7113A2 PARKING BRAKE-ADJUSTMENT 0.1 3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1E: Engine, F: Frame (3) Inspection, Measurement (5) Other workLON DESCRIPTION FRTE1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.1 6145A0 IGNITION TIMING-INSPECTION 0.2 F 6105A0 BATTERY-CHECKING OF ELECTROLYTE LEVEL & CHARGE 0.2 LON DESCRIPTION FRT E 1130A2OIL STRAINER-CLEANING 0.6 F 2125A0 CLUTCH INITIALIZE LEARNING 0.1 7110A0 FRONT BRAKE-AIR BLEEDING 0.2 7110A1 REAR BRAKE-AIR BLEEDING 0.2 7110A1B ABS add 0.1 1151E7 RADIATOR COOLANT-CHANGE 0.3 6145A2 HISS MEMORIZATION 0.3 C14
2012.02.20 E 31 2 ENGINE GROUP E-1 CYLINDER HEAD COVER E 1 E-2 CYLINDER HEAD E 2 E-3 CAMSHAFT/VALVE E 4 E-4 CAM CHAIN/TENSIONER E 6 E-5 RIGHT CRANKCASE COVER(NC700S/SA) E 7 E-5-1 RIGHT CRANKCASE COVER(NC700SD) E 8 E-6 LINEAR SOLENOID(NC700SD) E10 E-7 CLUTCH(NC700S/SA) E11 E-7-1 CLUTCH(NC700SD) E12 C15
32 2012.02.20 E ENGINE GROUP 2 E-8 STARTING CLUTCH E13 E-9 A.C. GENERATOR COVER E14 E-10 GENERATOR E15 E-11 WATER PUMP E16 E-12 STARTING MOTOR F 1 E-13 OIL PAN/OIL PUMP F 2 E-14 CRANKCASE F 3 E-15 CRANKSHAFT/PISTON F 5 E-16 TRANSMISSION(NC700S/SA) F 7 C16
2012.02.20 E 33 ENGINE GROUP 2 E-16-1 TRANSMISSION(NC700SD)(MAINSHAFT) F 9 E-16-2 TRANSMISSION(NC700SD) (COUNTERSHAFT) F10 E-17 GEARSHIFT DRUM(NC700S/SA) F11 E-17-1 GEARSHIFT DRUM(NC700SD) F12 E-18 THERMOSTAT F14 E-19 REDUCTION GEAR F15 E-20 THROTTLE BODY F16 D 1
34 2012.02.20 E 3 FRAME GROUP F-1 HEADLIGHT G 1 F-2 METER G 2 F-3 HANDLE LEVER/SWITCH/CABLE (NC700S/SA) G 3 F-3-1 SWITCH/CABLE(NC700SD) G 5 F-4 FR. BRAKE MASTER CYLINDER(NC700S) G 6 F-4-1 FR. BRAKE MASTER CYLINDER(NC700SA/SD) G 7 F-5 ABS MODULATOR G 9 F-6 HANDLE PIPE/TOP BRIDGE G10 F-7 STEERING STEM G12 D 2
2012.02.20 E 35 FRAME GROUP 3 F-8 FRONT FENDER G13 F-9 FRONT FORK G14 F-10 FRONT BRAKE CALIPER(NC700S) G15 F-10-1 FRONT BRAKE CALIPER(NC700SA/SD) G16 F-11 FRONT WHEEL H 1 F-12 REAR BRAKE MASTER CYLINDER(NC700S) H 2 F-12-1 REAR BRAKE MASTER CYLINDER (NC700SA/SD) H 4 F-13 REAR BRAKE CALIPER H 6 F-13-10 PARKING BRAKE CALIPER H 8 D 3
36 2012.02.20 E FRAME GROUP 3 F-14 PARKING BRAKE LEVER H 9 F-15 REAR WHEEL H10 F-16 FUEL TANK/FUEL PUMP H12 F-17 SEAT H14 F-18 SEAT COWL H16 F-19 SIDE COVER I 1 F-20 AIR CLEANER I 2 F-22 EXHAUST MUFFLER I 3 F-23 PEDAL I 4 D 4
2012.02.20 E 37 FRAME GROUP 3 F-24 STEP I 5 F-25 STAND I 6 F-26 SWING ARM I 7 F-27 REAR CUSHION I 9 F-28 REAR FENDER I10 F-29 WINKER I11 F-30 TAILLIGHT I12 F-31 BATTERY I14 F-32 WIRE HARNESS I15 D 5