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Honda Engines GCV520, GCV530, GXV520, GXV530 Owners Manual

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    INTRODUCTION
    CONTENTS SAFETY MESSAGES
    ENGLISH FRANÇAIS ESPAÑOL
    ENGLISH
    OWNER’S MANUAL
    MANUEL DE L’UTILISATEUR
    MANUAL DEL PROPIETARIO
    DAMAGE PREVENTION MESSAGES
    GCV520 · GCV530 · GXV520 · GXV530
    1 Thank you for purchasing a Honda engine. We want to help you to
    get the best results from your new engine and to operate it safely.
    This manual contains information on how to do that; please read it
    carefully before operating the engine. If a problem should arise, or
    if you have any questions about your engine, consult an
    authorized Honda servicing dealer.
    All information in this publication is based on the latest product
    information available at the time of printing. Honda Motor Co., Ltd.
    reserves the right to make changes at any time without notice and
    without incurring any obligation. No part of this publication may
    be reproduced without written permission.
    This manual should be considered a permanent part of the engine
    and should remain with the engine if resold.
    The engine exhaust from this product
    contains chemicals known to the State of
    California to cause cancer, birth defects
    or other reproductive harm.
    ....................... INTRODUCTION .1
    ................ SAFETY MESSAGES .1
    .......... SAFETY INFORMATION .2
    ..... SAFETY LABEL LOCATION .2
    COMPONENT & CONTROL
    ................................ LOCATION .2
    ................................ FEATURES .3
    BEFORE OPERATION
    .................................... CHECKS .3
    .............................. OPERATION .4
    SAFE OPERATING
    ..................... PRECAUTIONS .4
    ...... STARTING THE ENGINE .4
    ...... STOPPING THE ENGINE .5
    ..... SETTING ENGINE SPEED .5
    ..... SERVICING YOUR ENGINE .6
    THE IMPORTANCE OF
    .................... MAINTENANCE .6
    ...... MAINTENANCE SAFETY .6
    ....... SAFETY PRECAUTIONS .6
    MAINTENANCE
    ............................ SCHEDULE .6
    ........................... REFUELING .7
    ........................... ENGINE OIL .7
    ............ Recommended Oil .7
    .................. Oil Level Check .7
    ......................... Oil Change .8
    ............................. OIL FILTER .8
    ........................ AIR CLEANER .9
    .......................... Inspection .9
    ............................ Cleaning .9 We suggest you read the warranty policy to fully understand its
    coverage and your responsibilities of ownership. The warranty
    policy is a separate document that should have been given to you
    by your dealer.
    Your safety and the safety of others are very important. We have
    provided important safety messages in this manual and on the
    engine. Please read these messages carefully.
    A safety message alerts you to potential hazards that could hurt
    you or others. Each safety message is preceded by a safety alert
    symbol and one of three words, DANGER, WARNING, or
    CAUTION.
    You WILL be KILLED or SERIOUSLY
    HURT if you don’t follow instructions.
    You CAN be KILLED or SERIOUSLY
    HURT if you don’t follow instructions.
    You CAN be HURT if you don’t follow
    instructions. These signal words mean:
    Each message tells you what the hazard is, what can happen, and
    what you can do to avoid or reduce injury.
    You will also see other important messages that are preceded by
    the word NOTICE.
    Your engine or other property can be damaged if you
    don’t follow instructions. This word means:
    2005 Honda Motor Co., Ltd. All Rights Reserved The purpose of these messages is to help prevent damage to your
    engine, other property, or the environment. United States, Puerto Rico, and U.S. Virgin Islands: Review the instructions provided with the equipment powered by
    this engine for any additional information regarding engine
    startup, shutdown, operation, adjustments or any special
    maintenance instructions.
    ....................... FUEL FILTER .10
    ............. COOLING SYSTEM .10
    ...................... SPARK PLUG .10
    ............. SPARK ARRESTER .11
    HELPFUL TIPS &
    ...................... SUGGESTIONS .11
    ... STORING YOUR ENGINE .11
    ................ TRANSPORTING .12
    TAKING CARE OF
    .... UNEXPECTED PROBLEMS .13
    TECHNICAL & CONSUMER
    ....................... INFORMATION .13
    ..... Serial Number Location .13
    Battery Connections for
    .................... Electric Starter .14
    ..... Remote Control Linkage .14
    Carburetor Modifications for
    ..... High Altitude Operation .15
    Emission Control System
    ......................... Information .15
    .............................. Air Index .16
    ..................... Specifications .16
    ........ Tuneup Specifications .17
    Quick Reference
    ......................... Information .17
    ................ Wiring Diagrams .17
    . CONSUMER INFORMATION .19
    DISTRIBUTOR/DEALER
    . LOCATOR INFORMATION .19
    CUSTOMER SERVICE
    ................... INFORMATION .19
    37Z5Z602
    00X37-Z5Z-6020
    GCV520U·GCV530U·GXV520U·GXV530U
    07/10/26 09:28:24 32Z5Z600_001 
    						
    							COMPONENT & CONTROL LOCATION SAFETY INFORMATION
    SAFETY LABEL LOCATION
    ENGLISH
    AIR CLEANER OIL DRAIN BOLTOIL PRESSURE SWITCH
    (applicable types) FUEL PUMP
    FUEL FILTERSCREEN GRID OIL FILLER CAP/
    DIPSTICK
    Single Lever Type:
    Dual Lever Type: SPARK PLUGS
    CONTROL
    LEVER
    CHOKE
    LEVERTHROTTLE
    LEVER RECOIL STARTER
    (applicable types)
    ELECTRIC STARTEROIL FILTER
    (applicable types)
    STARTER GRIP
    (applicable types)
    2Understand the operation of all controls and learn how to stop
    the engine quickly in case of emergency. Make sure the operator
    receives adequate instruction before operating the equipment.
    Your engine’s exhaust contains poisonous carbon monoxide.
    Do not run the engine without adequate ventilation, and never
    run the engine indoors.
    The engine and exhaust become very hot during operation.
    Keep the engine at least 1 meter (3 feet) away from buildings
    and other equipment during operation. Keep flammable
    materials away, and do not place anything on the engine while it
    is running. Do not allow children to operate the engine. Keep children and
    pets away from the area of operation.
    This label warns you of potential hazards that can cause serious
    injury. Read it carefully.
    If the label comes off or becomes hard to read, contact your Honda
    dealer for replacement.
    The engine emits toxic poisonous carbon
    monoxide gas. Do not run in an enclosed area. Gasoline is highly flammable and explosive.
    Turn engine off and let cool before refueling.
    Read Owner’s Manual before operation.For Canadian types only:
    French label comes with
    the engine.
    07/10/26 09:28:46 32Z5Z600_002 
    						
    							BEFORE OPERATION CHECKS FEATURES
    IS YOUR ENGINE READY TO GO?
    Check the General Condition of the Engine
    Check the Engine Fuel-cut Solenoid
    Oil Pressure Switch (applicable types):
    Check the Equipment Powered by This Engine
    ENGLISH3 For your safety, and to maximize the service life of your
    equipment, it is very important to take a few moments before you
    operate the engine to check its condition. Be sure to take care of
    any problem you find, or have your servicing dealer correct it,
    before you operate the engine.
    Improperly maintaining this engine, or failure to
    correct a problem before operation, can cause a
    malfunction in which you can be seriously hurt or
    killed.
    Always perform a pre-operation inspection before
    each operation, and correct any problem.
    Before beginning your pre-operation checks, be sure the engine is
    level and the engine switch is in the OFF position.
    Always check the following items before you start the engine:
    Look around and underneath the engine for signs of oil or
    gasoline leaks.
    Remove any excessive dirt or debris, especially around the
    muffler and recoil starter.
    Look for signs of damage.
    Check that all shields and covers are in place, and all nuts, bolts,
    and screws are tightened.
    Check the engine oil level (see page ). Running the engine
    with a low oil level can cause engine damage.
    Check the air filter element (see page ). A dirty air filter
    element will restrict air flow to the carburetor, reducing engine
    performance.
    Review the instructions provided with the equipment powered
    by this engine for any precautions and procedures that should
    be followed before engine startup. Check the fuel level. Starting with a full tank will help to
    eliminate or reduce operating interruptions for refueling. The engine must be connected to the battery to energize the fuel-
    cut solenoid, allowing the engine to run. If the battery is
    disconnected, fuel flow to the carburetor main jet will stop. The engine is equipped with a fuel-cut solenoid that allows fuel to
    flow to the carburetor main jet when the engine switch is in the ON
    or START position and stops the flow of fuel to the main jet when
    the engine switch is in the OFF position.
    The engine is equipped with an oil pressure switch to prevent
    damage from lack of lubrication or overheating.
    If the oil pressure alarm lamp comes on, check the engine oil level
    and add the correct engine oil if necessary (see page ).
    To restart the engine, turn the engine switch to the OFF position.
    Next, start according to the starting procedure.
    If the oil pressure alarm lamp continues to light even through the
    engine oil level is correct, stop operating the engine and see an
    authorized Honda servicing dealers.
    1.
    2. 1.
    2.
    3.
    4.
    7
    3. 7
    9
    07/06/08 11:39:40 32Z5Z600_003 
    						
    							OPERATION
    SAFE OPERATING PRECAUTIONS
    STARTING THE ENGINE
    ENGLISH
    MMIINN..
    MMAAXX..
    THROTTLE LEVER
    STARTER GRIP
    CCLLOOSSEEDD
    OOPPEENNCHOKE LEVER
    MMIINN..
    MMAAXX.. CHOKE CONTROL LEVER
    Directiontopull
    4 Before operating the engine for the first time, please review the
    SAFETY INFORMATIONsection on page and theBEFORE
    OPERATION CHECKS
    on page .
    Do not allow the starter grip to snap back against the engine.
    Return it gently to prevent damage to the starter.
    Pull the starter grip lightly until you feel resistance, then pull
    briskly in the direction of the arrow as shown below. Return the
    starter grip gently. RECOIL STARTER (applicable types): When the engine starts, release the key, allowing it to return to
    the ON position.
    Using the electric starter for more than 5 seconds at a time will
    overheat the starter motor and can damage it.
    If the engine fails to start within 5 seconds, release the key, and
    wait at least 10 seconds before operating the starter again. Turn the key to the START position, and hold it there until the
    engine starts. ELECTRIC STARTER: Operate the starter.
    Turn the engine switch to the ON position. Some engine applications use a remote-mounted control rather
    than the engine-mounted lever shown here. Refer to the
    instructions provided by the equipment manufacturer. To start a cold engine, move the choke lever to the CLOSED
    position and move the throttle lever away from the MIN.
    position, about 1/3 of the way toward the MAX. position. DUAL LEVER TYPE:
    For your safety, do not operate the engine in an enclosed area
    such as a garage. Your engine’s exhaust contains poisonous
    carbon monoxide gas that can collect rapidly in an enclosed area
    and cause illness or death.
    Exhaust contains poisonous carbon monoxide gas
    that can build up to dangerous levels in closed areas.
    Breathing carbon monoxide can cause
    unconsciousness or death.
    Never run the engine in a closed, or even partly
    closed area where people may be present.
    To restart a warm engine, leave the control lever in the MIN.
    position. To start a cold engine, move the control lever to the CHOKE
    position. SINGLE LEVER TYPE: If the fuel tank is equipped with a valve, be sure the fuel valve is
    in the OPEN or ON position before attempting to start the engine. Review the instructions provided with the equipment powered by
    this engine for any safety precautions that should be observed
    with engine startup, shutdown or operation.3.
    1.
    2.2
    3
    4.
    07/10/26 09:29:21 32Z5Z600_004 
    						
    							ENGLISH
    SETTING ENGINE SPEED STOPPING THE ENGINE
    MMIINN..MMIINN..
    CONTROL LEVER
    THROTTLE LEVER
    CONTROL LEVER
    THROTTLE LEVER
    MMIINN..MMIINN..
    MMAAXX..MMAAXX.. SINGLE LEVER TYPE DUAL LEVER TYPE
    SINGLE LEVER TYPE DUAL LEVER TYPE CONTROL LEVER
    MMIINN..
    CCHHOOKKEE
    CHOKE LEVER
    OOPPEENN
    CCLLOOSSEEDD
    5 Position the control lever (single lever type) or throttle lever (dual
    lever type) for the desired engine speed.
    Some engine applications use a remote-mounted control rather
    than the engine-mounted lever shown here. Refer to the
    instructions provided by the equipment manufacturer.
    For engine speed recommendations, refer to the instructions
    provided with the equipment powered by this engine.
    Do not disconnect the battery from the engine while the engine is
    running. Disconnecting the battery causes the fuel-cut solenoid to
    shut off the flow of fuel to the carburetor main jet, and the engine
    will stop. To stop the engine in an emergency, simply turn the engine switch
    to the OFF position. Under normal conditions, use the following
    procedure. Refer to the instructions provided by the equipment
    manufacturer.
    Move the control lever (single lever type) or throttle lever (dual
    lever type) to the MIN. position.
    Some engine applications use a remote-mounted throttle
    control rather than the engine-mounted throttle lever shown
    here.
    Turn the engine switch to the OFF position.
    If the fuel tank is equipped with a valve, turn the fuel valve to the
    CLOSED or OFF position. If the control lever has been moved to the CHOKE position to
    start the engine, gradually move it to the MIN. position as the
    engine warms up.
    If the choke lever was moved to the CLOSED position to start the
    engine, gradually move it to the OPEN position as the engine
    warms up. SINGLE LEVER TYPE:
    DUAL LEVER TYPE:1.
    2.
    3. 5.
    07/10/26 09:29:37 32Z5Z600_005 
    						
    							Î
    µ
    µ
    µÎ
    ENGLISH
    SERVICING YOUR ENGINE
    THE IMPORTANCE OF MAINTENANCE
    MAINTENANCE SAFETY Maintenance, replacement, or repair of the emission control
    devices and systems may be performed by any engine repair
    establishment or individual, using parts that are ‘‘certified’’ to
    EPA standards.
    SAFETY PRECAUTIONS
    Carbon monoxide poisoning from engine exhaust.
    Burns from hot parts.
    Injury from moving parts.MAINTENANCE SCHEDULE
    6Failure to properly follow maintenance instructions
    and precautions can cause you to be seriously hurt or
    killed.
    Always follow the procedures and precautions in this
    owner’s manual. Some of the most important safety precautions follow. However,
    we cannot warn you ofevery conceivable hazard that can arise in
    performing maintenance. Only you can decide whether or not you
    should perform a given task. The maintenance schedule applies to normal operating conditions.
    If you operate your engine under severe conditions, such as
    sustained high-load or high-temperature operation, or use in
    unusually wet or dusty conditions, consult your servicing dealer
    for recommendations applicable to your individual needs and use. To help you properly care for your engine, the following pages
    include a maintenance schedule, routine inspection procedures,
    and simple maintenance procedures using basic hand tools. Other
    service tasks that are more difficult, or require special tools, are
    best handled by professionals and are normally performed by a
    Honda technician or other qualified mechanic.Improper maintenance, or failure to correct a
    problem before operation, can cause a malfunction in
    which you can be seriously hurt or killed.
    Always follow the inspection and maintenance
    recommendations and schedules in this owner’s
    manual. Good maintenance is essential for safe, economical and trouble-
    free operation. It will also help reduce pollution.
    Make sure the engine is off before you begin any maintenance
    or repairs. This will eliminate several potential hazards:
    Be sure there is adequate ventilation whenever you operate
    the engine.
    Let the engine and exhaust system cool before touching.
    Do not run the engine unless instructed to do so.
    Read the instructions before you begin, and make sure you have
    the tools and skills required.To reduce the possibility of fire or explosion, be careful when
    working around gasoline. Use only a non-flammable solvent,
    not gasoline, to clean parts. Keep cigarettes, sparks and flames
    away from all fuel related parts.
    Remember that an authorized Honda servicing dealer knows your
    engine best and is fully equipped to maintain and repair it.
    To ensure the best quality and reliability, use only new genuine
    Honda parts or their equivalents for repair and replacement.
    Replace paper element type only.
    Service more frequently when used in dusty areas.
    These items should be serviced by your Honda servicing
    dealer, unless you have the proper tools and are mechanically
    proficient. Refer to the Honda shop manual for service
    procedures.
    Failure to follow this maintenance schedule could result in non-
    warrantable failures.Check that there is no crack and abnormal wear-out in the belt,
    and replace if it is abnormal. For commercial use, log hours of operation to determine
    proper maintenance intervals. (1)
    (2)
    (3)
    (4)
    REGULAR SERVICE PERIOD (3)
    Perform at every
    indicated month or
    operating hour interval,
    whichever comes first.
    ITEMEach
    UseFirst
    Month
    or
    20 HrsEvery 3
    Months
    or
    50 Hrs
    (1)Every 6
    Months
    or
    100 Hrs
    After every 300 Hrs (2)(4)
    After every 300 Hrs (2)
    Every 2 years
    (Replace if necessary) (2)Refer
    to
    Page
    7
    8
    8
    9
    9
    10
    11
    10
    Shop
    manual
    Shop
    manual
    Shop
    manual
    Shop
    manual
    Shop
    manual
    Shop
    manual Check level
    Change
    Replace
    Check
    Clean
    Replace
    Check-adjust
    Replace
    Clean
    Clean
    Check-adjust
    Check-adjust
    Check
    Clean
    CheckEvery
    Year
    or
    200 Hrs
    (2)
    (2)
    (2) Engine oil
    Oil filter
    ()
    Air cleaner
    Spark plugs
    Spark arrester
    ()
    Cooling system
    Idle speed
    Valve clearance
    Timing belt
    Combustion
    chamber
    Fuel filter
    Fuel tube
    Check-replace applicable types
    applicable types
    07/10/26 09:29:59 32Z5Z600_006 
    						
    							ENGLISH
    REFUELING
    Recommended FuelENGINE OIL
    Recommended Oil
    Oil Level Check
    AMBIENT TEMPERATURE
    UPPER LIMIT
    LOWER LIMIT OIL FILLER CAP/DIPSTICK
    OIL FILLER CAP/
    DIPSTICK
    7 Unleaded gasoline
    Pump octane rating 86 or higher
    Research octane rating 91 or higher
    Pump octane rating 86 or higher U.S.
    Except U.S.Oil is a major factor affecting performance and service life. Use
    4-stroke automotive detergent oil.
    Check the engine oil level with the engine stopped and in a level
    position.
    Remove the oil filler cap/dipstick and wipe it clean.
    Reinstall the oil filler cap/dipstick. Insert the oil filler cap/dipstick into the oil filler neck, but do not
    screw it in, then remove it to check the oil level.
    If the oil level is near or below the lower limit mark on the
    dipstick, fill with the recommended oil to the upper limit mark.
    Do not overfill. This engine is certified to operate on unleaded gasoline with a
    pump octane rating of 86 or higher (a research octane rating of 91
    or higher).
    Refuel in a well-ventilated area with the engine stopped. If the
    engine has been running, allow it to cool first. Never refuel the
    engine inside a building where gasoline fumes may reach flames
    or sparks.
    You may use regular unleaded gasoline containing no more than
    10% ethanol (E10) or 5% methanol by volume. In addition,
    methanol must contain cosolvents and corrosion inhibitors. Use of
    fuels with content of ethanol or methanol greater than shown
    above may cause starting and/or performance problems. It may
    also damage metal, rubber, and plastic parts of the fuel system.
    Engine damage or performance problems that result from using a
    fuel with percentages of ethanol or methanol greater than shown
    above are not covered under warranty.Use 4-stroke motor oil that
    meets or exceeds the
    requirements for API service
    classification SJ or later (or
    equivalent). Always check the
    API service label on the oil
    container to be sure it includes
    the letters SJ or later (or
    equivalent).
    SAE 10W-30 is recommended for general use. Other viscosities
    shown in the chart may be used when the average temperature in
    your area is within the indicated range.
    Running the engine with a low oil level can cause engine damage.
    This type of damage is not covered by the
    Distributor’s Limited
    Warranty.
    Spilled fuel is not only a fire hazard, it causes environmental
    damage. Wipe up spills immediately. Keep gasoline away from appliance pilot lights, barbecues,
    electric appliances, power tools, etc. Refuel carefully to avoid spilling fuel. After refueling, tighten the
    fuel tank cap securely. Never use stale or contaminated gasoline or oil/gasoline mixture.
    Avoid getting dirt or water in the fuel tank.
    Fuel can damage paint and some types of plastic. Be careful not to
    spill fuel when filling your fuel tank. Damage caused by spilled
    fuel is not covered under the
    Distributor’s Limited Warranty. Wipe up spills immediately. Refuel only outdoors.
    Stop engine and keep heat, sparks, and flame away. Gasoline is highly flammable and explosive, and you
    can be burned or seriously injured when refueling. If your equipment will be used on an infrequent or intermittent
    basis, please refer to the fuel section of the HELPFUL TIPS AND
    SUGGESTIONS chapter (see page ) for additional information
    regarding fuel deterioration.1.
    2.
    3.
    4. 11
    07/10/26 09:30:20 32Z5Z600_007 
    						
    							ENGLISH
    Oil Change OIL FILTER (applicable types)
    Oil Filter Change
    LOWER LIMIT UPPER LIMIT WASHER
    OIL FILLER CAP/DIPSTICKOIL FILTER WRENCHFILTER MOUNTING BASE
    SEAL OIL FILTER
    OIL DRAIN BOLT
    8 Drain the used oil when the engine is warm. Warm oil drains
    quickly and completely.
    Please dispose of used motor oil in a manner that is compatible
    with the environment. We suggest you take used oil in a sealed
    container to your local recycling center or service station for
    reclamation. Do not throw it in the trash, pour it on the ground,
    or pour it down a drain.
    12 N·m (1.2 kgf·m , 9 lbf·ft) With the engine in a level position, fill to theupper limit mark on
    the dipstick with the recommended oil (see page ).Drain the engine oil, and retighten the drain bolt securely.
    Remove the oil filter with an oil filter wrench, and drain the
    remaining oil into a suitable container. Dispose the used oil and
    filter in a manner compatible with the environment.
    Clean the filter mounting base, and coat the seal of the new oil
    filter with clean engine oil.
    Use an oil filter wrench, rather than a strap wrench, to avoid
    striking and damaging the oil filter.
    Use only a genuine Honda oil filter or a filter of equivalent
    quality specified for your model. Using the wrong filter, or a
    non-Honda filter which is not of equivalent quality, may cause
    engine damage.
    Screw on the new oil filter by hand until the seal contacts the
    filter mounting base, then use an oil filter wrench to tighten the
    filter an additional 7/8 turn.
    Oil filter tightening torque:
    Refill the crankcase with the specified amount of the
    recommended oil (see page ). Reinstall the oil filler cap/
    dipstick.
    Start the engine, and check for leaks.
    Stop the engine, and check the oil level as described on page .
    If necessary, add oil to bring the oil level to the upper limit mark
    on the dipstick. Place a suitable container below the engine to catch the used oil,
    then remove the oil filler cap/dipstick, drain bolt and washer.
    Allow the used oil to drain completely, then reinstall the drain
    bolt and new washer, and tighten the drain bolt securely.
    Running the engine with a low oil level can cause engine
    damage. This type of damage is not covered by the
    Distributor’s
    Limited Warranty.
    Install the oil filler cap/dipstick securely.1.
    2.
    3.
    4. 3.
    4. 1.
    2.
    5.
    6.
    7. 7
    7 7
    07/10/26 09:30:38 32Z5Z600_008 
    						
    							ENGLISH
    AIR CLEANER
    Inspection
    Cleaning
    AIR CLEANER COVER
    FOAM FILTER ELEMENT
    GRID AIR CLEANER COVER BOLTS
    AIR DUCT PAPER FILTER ELEMENT
    AIR CLEANER BASE
    9 A dirty air cleaner will restrict air flow to the carburetor, reducing
    engine performance. If you operate the engine in very dusty areas,
    clean the air filter more often than specified in the MAINTENANCE
    SCHEDULE.
    Operating the engine without an air filter, or with a damaged air
    filter, will allow dirt to enter the engine, causing rapid engine wear.
    This type of damage is not covered by the
    Distributor’s Limited
    Warranty.Clean the air filter elements if they are to be reused.
    Paper air filter element: Tap the filter element several times on a
    hard surface to remove dirt, or blow compressed air [not
    exceeding 207 kPa (2.1 kgf/cm
    , 30 psi)] through the filter
    element from the inside. Never try to brush off dirt; brushing will
    force dirt into the fibers.
    Foam air filter element: Clean in warm soapy water, rinse, and
    allow to dry thoroughly. Or clean in non-flammable solvent and
    allow to dry. Dip the filter element in clean engine oil, then
    squeeze out all excess oil. The engine will smoke when started if
    too much oil is left in the foam.
    Remove the air cleaner cover and inspect the filter elements.
    Clean or replace dirty filter elements. Always replace damaged
    filter elements.
    Remove the two air cleaner cover bolts from the air cleaner
    cover, and remove the cover.
    Remove the foam filter element.
    Remove the paper filter element from the grid.
    Inspect both air filter elements, and replace them if they are
    damaged. Always replace the paper air filter element at the
    scheduled interval (see page ).
    Excess oil will restrict air flow through the foam filter element
    and may transfer to the paper filter element, soaking and
    clogging it.
    Place the foam filter element into the air cleaner cover.
    Install the grid over the paper filter element then install the
    assembly into the air cleaner base. The grid must be placed
    between the foam element and the paper element to prevent oil
    from transferring to the paper element.
    Install the cover and tighten the two air cleaner cover bolts
    securely. Wipe dirt from the inside of the air cleaner base and cover, using
    a moist rag. Be careful to prevent dirt from entering the air duct
    that leads to the carburetor.
    1.
    2.
    4. 3.5.
    6.
    7.
    8.
    9.
    6
    07/06/08 11:42:00 32Z5Z600_009 
    						
    							µ µµ
    µ
    µ
    ENGLISH
    SPARK PLUG
    Recommended Spark Plugs: FUEL FILTER
    Inspection
    COOLING SYSTEM
    FUEL FILTER
    SEALING
    WASHER SPARK PLUG WRENCH
    SCREEN GRID
    0.7 0.8 mm
    (0.028 0.031 in)
    10BPR5ES (NGK)
    W16EPR-U (DENSO)
    For good performance, the spark plugs must be properly gapped
    and free of deposits. The recommended spark plugs have the correct heat range for
    normal engine operating temperatures.
    Incorrect spark plugs can cause engine damage.
    Remove the spark plugs with a 13/16-inch spark plug wrench.
    Inspect the spark plugs. Replace
    them if damaged, badly fouled,
    if the sealing washer is in poor
    condition, or if the electrode is
    worn.
    Measure the spark plug
    electrode gaps with a wire-type
    feeler gauge. Correct the gap, if
    necessary, by carefully bending
    thesideelectrode.
    The gap should be:
    Install the spark plug carefully,
    by hand, to avoid cross-
    threading.
    When installing a new spark plug, tighten 1/2 turn after the spark
    plug seats to compress the washer.
    When reinstalling the original spark plug, tighten 1/8 1/4 turn
    after the spark plug seats to compress the washer.
    A loose spark plug can overheat and damage the engine.
    Overtightening the spark plug can damage the threads in the
    cylinder head.
    Attach the spark plug caps to the spark plugs. Check the fuel filter for water accumulation or sediment.
    If the fuel filter is found with excessive water accumulation or
    sediment, take the engine to your authorized Honda servicing
    dealer.
    Check the screen grid for blockage and remove the blockage if
    necessary.Disconnect the spark plug caps, and remove any dirt from
    around the spark plug area.
    After the spark plug is seated, tighten with a 13/16-inch spark
    plug wrench to compress the sealing washer. 0.7 0.8 mm (0.028 0.031 in) 1.
    2.
    3.
    4.
    5.
    6.
    7.
    07/10/26 09:31:10 32Z5Z600_010 
    						
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