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Honda Engines GCV520, GCV530, GXV520, GXV530 Owners Manual

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Page 1

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INTRODUCTION
CONTENTS SAFETY MESSAGES
ENGLISH FRANÇAIS ESPAÑOL
ENGLISH
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
MANUAL DEL PROPIETARIO
DAMAGE PREVENTION MESSAGES
GCV520 · GCV530 · GXV520 · GXV530
1 Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your...

Page 2

COMPONENT & CONTROL LOCATION SAFETY INFORMATION
SAFETY LABEL LOCATION
ENGLISH
AIR CLEANER OIL DRAIN BOLTOIL PRESSURE SWITCH
(applicable types) FUEL PUMP
FUEL FILTERSCREEN GRID OIL FILLER CAP/
DIPSTICK
Single Lever Type:
Dual Lever Type: SPARK PLUGS
CONTROL
LEVER
CHOKE
LEVERTHROTTLE
LEVER RECOIL STARTER
(applicable types)
ELECTRIC STARTEROIL FILTER
(applicable types)
STARTER GRIP
(applicable types)
2Understand the operation of all controls and learn how to stop
the engine quickly in case of emergency....

Page 3

BEFORE OPERATION CHECKS FEATURES
IS YOUR ENGINE READY TO GO?
Check the General Condition of the Engine
Check the Engine Fuel-cut Solenoid
Oil Pressure Switch (applicable types):
Check the Equipment Powered by This Engine
ENGLISH3 For your safety, and to maximize the service life of your
equipment, it is very important to take a few moments before you
operate the engine to check its condition. Be sure to take care of
any problem you find, or have your servicing dealer correct it,
before you operate the...

Page 4

OPERATION
SAFE OPERATING PRECAUTIONS
STARTING THE ENGINE
ENGLISH
MMIINN..
MMAAXX..
THROTTLE LEVER
STARTER GRIP
CCLLOOSSEEDD
OOPPEENNCHOKE LEVER
MMIINN..
MMAAXX.. CHOKE CONTROL LEVER
Directiontopull
4 Before operating the engine for the first time, please review the
SAFETY INFORMATIONsection on page and theBEFORE
OPERATION CHECKS
on page .
Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.
Pull the starter grip lightly until you feel...

Page 5

ENGLISH
SETTING ENGINE SPEED STOPPING THE ENGINE
MMIINN..MMIINN..
CONTROL LEVER
THROTTLE LEVER
CONTROL LEVER
THROTTLE LEVER
MMIINN..MMIINN..
MMAAXX..MMAAXX.. SINGLE LEVER TYPE DUAL LEVER TYPE
SINGLE LEVER TYPE DUAL LEVER TYPE CONTROL LEVER
MMIINN..
CCHHOOKKEE
CHOKE LEVER
OOPPEENN
CCLLOOSSEEDD
5 Position the control lever (single lever type) or throttle lever (dual
lever type) for the desired engine speed.
Some engine applications use a remote-mounted control rather
than the engine-mounted lever shown...

Page 6

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ENGLISH
SERVICING YOUR ENGINE
THE IMPORTANCE OF MAINTENANCE
MAINTENANCE SAFETY Maintenance, replacement, or repair of the emission control
devices and systems may be performed by any engine repair
establishment or individual, using parts that are ‘‘certified’’ to
EPA standards.
SAFETY PRECAUTIONS
Carbon monoxide poisoning from engine exhaust.
Burns from hot parts.
Injury from moving parts.MAINTENANCE SCHEDULE
6Failure to properly follow maintenance instructions
and precautions can cause you...

Page 7

ENGLISH
REFUELING
Recommended FuelENGINE OIL
Recommended Oil
Oil Level Check
AMBIENT TEMPERATURE
UPPER LIMIT
LOWER LIMIT OIL FILLER CAP/DIPSTICK
OIL FILLER CAP/
DIPSTICK
7 Unleaded gasoline
Pump octane rating 86 or higher
Research octane rating 91 or higher
Pump octane rating 86 or higher U.S.
Except U.S.Oil is a major factor affecting performance and service life. Use
4-stroke automotive detergent oil.
Check the engine oil level with the engine stopped and in a level
position.
Remove the oil filler...

Page 8

ENGLISH
Oil Change OIL FILTER (applicable types)
Oil Filter Change
LOWER LIMIT UPPER LIMIT WASHER
OIL FILLER CAP/DIPSTICKOIL FILTER WRENCHFILTER MOUNTING BASE
SEAL OIL FILTER
OIL DRAIN BOLT
8 Drain the used oil when the engine is warm. Warm oil drains
quickly and completely.
Please dispose of used motor oil in a manner that is compatible
with the environment. We suggest you take used oil in a sealed
container to your local recycling center or service station for
reclamation. Do not throw it in the trash,...

Page 9

ENGLISH
AIR CLEANER
Inspection
Cleaning
AIR CLEANER COVER
FOAM FILTER ELEMENT
GRID AIR CLEANER COVER BOLTS
AIR DUCT PAPER FILTER ELEMENT
AIR CLEANER BASE
9 A dirty air cleaner will restrict air flow to the carburetor, reducing
engine performance. If you operate the engine in very dusty areas,
clean the air filter more often than specified in the MAINTENANCE
SCHEDULE.
Operating the engine without an air filter, or with a damaged air
filter, will allow dirt to enter the engine, causing rapid engine wear....

Page 10

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ENGLISH
SPARK PLUG
Recommended Spark Plugs: FUEL FILTER
Inspection
COOLING SYSTEM
FUEL FILTER
SEALING
WASHER SPARK PLUG WRENCH
SCREEN GRID
0.7 0.8 mm
(0.028 0.031 in)
10BPR5ES (NGK)
W16EPR-U (DENSO)
For good performance, the spark plugs must be properly gapped
and free of deposits. The recommended spark plugs have the correct heat range for
normal engine operating temperatures.
Incorrect spark plugs can cause engine damage.
Remove the spark plugs with a 13/16-inch spark plug wrench.
Inspect...
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