Honda Crf250l Service Manual
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Page 81
4-12 dummyhead dummyhead PGM-FI SYSTEM 3. MAP Sensor System Inspection 2Turn the ignition switch OFF. Disconnect the sensor unit 5P connector [1]. Connect the sensor unit 5P connector terminals at the wire side with a jumper wire [2]. Turn the ignition switch ON and engine stop switch . Check the MAP sensor with the HDS pocket tester. Is about 0 V indicated? YES – Faulty sensor unit (MAP sensor) NO – GO TO STEP 4. 4. MAP Sensor Output Line Open Circuit Inspection Turn the ignition switch OFF. Remove the...
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4-13 dummyhead dummyhead PGM-FI SYSTEM DTC 7-1 (ECT SENSOR LOW VOLTAGE) 1. ECT Sensor System InspectionTurn the ignition switch ON and engine stop switch . Check the ECT sensor with the HDS pocket tester. Is about 0 V indicated? YES – GO TO STEP 2. NO – Intermittent failure 2. ECT Sensor Inspection Turn the ignition switch OFF. Disconnect the ECT sensor 3P connector. Turn the ignition switch ON and engine stop switch . Check the ECT sensor with the HDS pocket tester. Is about 0 V indicated? YES – GO TO...
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4-14 dummyhead dummyhead PGM-FI SYSTEM DTC 7-2 (ECT SENSOR HIGH VOLTAGE) 1. ECT Sensor System InspectionTurn the ignition switch ON and engine stop switch . Check the ECT sensor with the HDS pocket tester. Is about 5 V indicated? YES – GO TO STEP 2. NO – • Intermittent failure • Loose or poor contact on the ECT sensor 3P connector 2. ECT Sensor Inspection Turn the ignition switch OFF. Disconnect the ECT sensor 3P connector [1]. Connect the ECT sensor 3P connector terminals at the wire side with a...
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4-15 dummyhead dummyhead PGM-FI SYSTEM DTC 8 (TP SENSOR) Probable cause • Open circuit in Yellow/red wire between the sensor unit and ECM • Open or short circuit in Yellow wire between the sensor unit and ECM • Open circuit in Green/white wire between the sensor unit and ECM • Faulty sensor unit • Faulty ECM DTC 8-1 (TP SENSOR LOW VOLTAGE) 1. TP Sensor System Inspection Turn the ignition switch ON and engine stop switch . Check the TP sensor with the HDS pocket tester when the throttle fully...
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4-16 dummyhead dummyhead PGM-FI SYSTEM 4. TP Sensor Output Line Open Circuit InspectionDisconnect the ECM 33P (Black) connector [1]. Check for continuity between the ECM 33P (Black) connector and sensor unit 5P connector [2] of the wire side. Is there continuity? YES – GO TO STEP 5. NO – Open circuit in Yellow wire 5. TP Sensor Inspection Replace the sensor unit with a known good one (page 4-44). Connect the sensor unit 5P and ECM 33P (Black) connectors. Erase the DTC’s (page 4-5). Turn the ignition...
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4-17 dummyhead dummyhead PGM-FI SYSTEM 3. TP Sensor Resistance InspectionTurn the ignition switch OFF. Disconnect the ECM 33P (Black) connector [1]. Measure the resistance at the ECM 33P (Black) connector of the wire side. Is the resistance within 0.29 – 0.71 Ω? YES – GO TO STEP 4. NO – Faulty sensor unit (TP sensor) 4. TP Sensor Power Input Voltage Inspection Connect the ECM 33P (Black) connector. Disconnect the sensor unit 5P connector [1]. Turn the ignition switch ON and engine stop switch . Measure...
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4-18 dummyhead dummyhead PGM-FI SYSTEM DTC 9-1 (IAT SENSOR LOW VOLTAGE) 1. IAT Sensor System InspectionTurn the ignition switch ON and engine stop switch . Check the IAT sensor with the HDS pocket tester. Is about 0 V indicated? YES – GO TO STEP 2. NO – Intermittent failure 2. IAT Sensor Inspection Turn the ignition switch OFF. Disconnect the sensor unit 5P connector. Turn the ignition switch ON and engine stop switch . Check the IAT sensor with the HDS pocket tester. Is about 0 V indicated? YES – GO...
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4-19 dummyhead dummyhead PGM-FI SYSTEM 3. IAT Sensor InspectionTurn the ignition switch OFF. Disconnect the sensor unit 5P connector [1]. Connect the IAT sensor terminals at the wire side with a jumper wire [2]. Turn the ignition switch ON and engine stop switch . Check the IAT sensor with the HDS pocket tester. Is about 0 V indicated? YES – Faulty sensor unit (IAT sensor) NO – GO TO STEP 4. 4. IAT Sensor Voltage Input Line Open Circuit Inspection Turn the ignition switch OFF. Disconnect the ECM 33P...
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4-20 dummyhead dummyhead PGM-FI SYSTEM DTC 11-1 (VS SENSOR) 1. VS Sensor System InspectionErase the DTC’s (page 4-5). Test ride the motorcycle. Stop the engine. Turn the ignition switch ON and engine stop switch . Check the VS sensor with the HDS. Is DTC 11 –1 indicated? YES – GO TO STEP 2. NO – • Intermittent failure • Loose or poor contact on the VS sensor 3P (Blue) connector 2. Speedometer Inspection Inspect the speedometer (page 20-5). Is the speedometer normal? YES – GO TO STEP 3. NO – Replace or...
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4-21 dummyhead dummyhead PGM-FI SYSTEM DTC 12 (INJECTOR) Before starting the inspection, check for loose or poor contact on the injector 2P (Gray) connector and recheck the MIL blinking. Probable cause • Open circuit in Black/blue wire between the engine stop switch and injector • Open or short circuit in Pink/white wire between the injector and ECM • Faulty injector • Faulty ECM DTC 12-1 (INJECTOR) 1. Injector System Inspection Erase the DTC’s (page 4-5). Turn the ignition switch ON and engine stop...