Honda Bf8a Owners Manual
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19 INSTALLATION Correct and secure installation is essential for safe boating and good performance. Follow the installation instructions provided in this manual. POWER REQUIREMENTS Before installation, check to be sure that the outboard motor does not exceed the recommended maximum horsepower for the boat on which it is to be installed. Refer to the boat’s certification plate for recommended maximum horsepower. If the certification plate information is not available, contact the boat dealer or manufacturer. For most boat applications, the outboard motor should have a horsepower which provides 80% of the maximum recommended horsepower for the boat. INSTALLATION POSITION Install the outboard motor on the center of the boat transom. The antiventilation plate of the outboard motor should be 0 – 2 in (0 – 50 mm) below the bottom of the boat. When the outboard motor is mounted on a sailboat, the antiventilation plate should be 6 in (150 mm) or more below the surface of the water. For unusual situations, see your Honda marine dealer for advice. The correct dimensions differ according to the type of boat and the configuration of the bottom of the boat. Follow the manufacture’s recommended installation height. Outboard Motor Type Transom Height Short : S 16.5 in (420 mm) Long : L 22.5 in (572 mm) CENTER LINE MOTOR TRANSOM HEIGHT IDLE PORT WATER SURFACE 0 – 2 in (0 – 50 mm)6 in (150 mm) ANTIVENTILATION PLATE BOAT TRANSOM HEIGHT *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0719
20 INSTALLATION When the outboard motor is installed extremely low, the idle port may be immersed and the engine may become hard to start or may run poorly. Check that the idle port is high enough from the water level when the engine is stopped with the boat fully loaded. If the outboard motor is installed too low, the boat will squat and be hard to plane, and the motor will spray water that may enter the boat. It will tend to porpoise, and high-speed stability will be reduced. Propeller ventilation will occur if the outboard motor is installed too high on the boat transom. Optimum installation height varies with boat type and bottom shape. Contact the boat manufacturer for any spacial recommendations that are unique to a specific model of boat. If the transom needs to be modified to accommodate the outboard motor, contact the boat manufacturer and follow their recommendations for corrective action. OUTBOARD MOTOR ATTACHMENT Attach the stern bracket to the boat transom by tightening the clamp screws. • Before operating the boat, check the tightness of the clamp screws. •Tie a rope through the hole in the stern bracket and secure the other end of the rope to the boat. This will prevent accidental loss of the mo- tor. •The holes in the clamp screw handles may be padlocked together to prevent theft of the motor. NOTICE STERN BRACKET CLAMP SCREWS SAFETY ROPE *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0720
21 INSTALLATION MOTOR ANGLE FOR CRUISING Adjust the motor so the propeller shaft is parallel with the water sur- face. MOTOR ANGLE ADJUSTMENT If the propeller shaft is not parallel with the water surface, adjust by changing the transom angle adjust- ing rod position. There are four adjusting stages. 1. Push in (A) the adjusting rod, twist upwards (B) and pull out to remove. 2. Insert the rod in the proper hole and twist it down to lock. To prevent damage to the motor or boat, make sure the transom angle adjusting rod is locked. INCORRECT CAUSES BOAT TO “SQUAT”INCORRECT CAUSES BOAT TO “PLOW”CORRECT GIVES MAXIMUM PERFORMANCE NOTICE TRANSOM ANGLE ADJUSTING ROD TO CHANGE TO LOCKUNLOCKED POSITION LOCKED POSITION AB *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0721
22 WIRES TO BOAT LIGHTING AND ELECTRICAL ACCESSORIES BATTERY CABLES FROM OUTBOARD MOTOR (OPERATOR PROVIDED)12-VOLT BATTERY DC RECEPTACLE RUBBER CAP PLUG INSTALLATION BATTERY Battery Connections Honda BF8A outboard motors produce a 12-volt, 5-ampere battery-charging current. The motors come with a DC receptacle that needs to be connected to a 12-volt battery. The battery-charging circuit is protected by a 5-ampere fuse located in the engine compartment. The outboard motor’s 12-volt output is designed to charge a “starting or cruising” battery only. It is not intended to charge a “deep-cycle” type battery. Lights and electrical accessories for the boat should be connected to the battery. The receptacle is provided with a rubber cap, which should be attached when the plug is removed, in order to keep the receptacle clean and dry. To prepare the outboard motor for connection to a battery, pull the plug out of its rubber boot, route suitable electrical wires through the boot, and screw them to the plug positive (+) and negative (–) termi- nals. Coat the plug terminals with dielectric grease, and reinstall the plug in the rubber boot. *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0722
23 Battery Installation Place the battery in a corrosion-resistant battery box that is securely mounted in a location away from the fuel tank and protected from contact with water. EMERGENCY PROCEDURES Eyes — Flush with water from a cup or other container for at least 15 minutes (water under pressure can damage the eye). Immediately call a physician, local poison control center, or 911. Skin — Remove contaminated clothing. Flush the skin with large quantities of water. Call a physician immediately. Swallowing — Drink water or milk. Call your local poison control center or a physician immediately. + WARNING The battery contains sulfuric acid (electrolyte), which is highly corrosive and poisonous. Getting electrolyte in your eyes or on your skin can cause serious burns. Wear protective clothing and eye protection when working near the battery. INSTALLATION *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0723
24 INSTALLATION Connections to the Battery Connect the positive (+) battery cable to the positive (+) battery terminal, then connect the negative (–) battery cable to the negative (–) battery terminal. The negative (–) battery cable should always be removed from the battery when connecting or disconnecting the positive (+) battery cable, so tools cannot cause a short circuit if they touch a grounded part while being used on the positive (+) battery terminal fitting. Be careful to avoid connecting the battery in reverse polarity, as this will damage the battery-charging system in the outboard motor. NOTICE REDBLACK NEGATIVE (–) TERMINAL POSITIVE (+) TERMINAL *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0724
25 BEFORE OPERATION ARE YOU READY TO GET UNDERWAY? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the outboard motor and its operation before you get underway. Know what to do in case of emergencies. Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors. Safety Apparel Always wear a PFD while on the boat. Attach the emergency stop switch lanyard securely to your PFD or your wrist. IS YOUR OUTBOARD MOTOR READY TO GO? For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the outboard motor to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the outboard motor. + WARNING Improperly maintaining this outboard motor, or fail- ing to correct a problem before operation, can cause a malfunction in which you could be seriously hurt or killed. Always perform a preoperation inspection before each operation, and correct any problem. *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0725
26 BEFORE OPERATION Safety Inspection •Look around for signs of oil or gasoline leaks. Make sure the fuel tank is in good condition and properly secured in the boat (see page 27). Check that the fuel hose is undamaged and properly connected (see page 28). Wipe up any spills before starting the engine. •Check the stern bracket to be sure the outboard motor is securely installed. •Check that all controls are operating properly. •Replace any damaged parts. •Check that all fasteners are in place and securely tightened. Maintenance Inspection •Check the engine oil level (see page 48). Running the engine with a low oil level can cause engine damage. •Check to be sure the propeller and shear pin are undamaged, and the propeller cap is secured with a cotter pin (see page 58). •Check that the anode is securely attached to the antiventilation plate and is not excessively worn (see page 57). The anode helps to pro- tect the outboard motor from corrosion. •Make sure the tool kit and spare parts are on the boat (see page 42). Replace any missing items. •Check the fuel hose and the fuel level in the fuel tank (see page 44). *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0726
27 OPERATION SAFE OPERATING PRECAUTIONS To safely realize the full potential of this outboard motor, you need a complete understanding of its operation and a certain amount of practice with its controls. Before operating the outboard motor for the first time, please review the IMPORTANT SAFETY INFORMATION on page 7 and the chapter titled BEFORE OPERATION. For your safety, avoid starting or operating the engine in an enclosed area, such as a garage. Your engine’s exhaust contains poisonous carbon monox- ide gas which can collect rapidly in an enclosed area and cause illness or death. BREAK-IN PROCEDURE Proper break-in procedure allows the moving parts to wear in smoothly for best performance and long service life. For the first 10 hours, run the outboard motor at low speed, and avoid prolonged fullthrottle operation. PORTABLE FUEL TANK PLACEMENT AND CONNECTIONS Fuel Tank Placement Place the portable fuel tank in a well-ventilated location, away from direct sunlight. + WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. •Stop the engine and keep heat, sparks and flame away. •Handle fuel only outdoors. •Wipe up spills immediately. *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0727
28 To ensure that the outboard motor will be able to draw fuel from the tank, place the tank within 6 feet of the outboard motor and not more than 3 feet below the fuel connector on the outboard motor. Secure the portable fuel tank in the boat, so it won’t move around and become damaged. Before use, open the fuel tank vent by turning the vent knob at least 2 or 3 turns counterclockwise. Fuel Hose Connections Connect the fuel hose to the tank and the outboard motor, as shown. Be sure both connectors snap se- curely into place. Fuel Priming Hold the priming bulb with the outlet end higher than the inlet end. Squeeze the priming bulb several times, until it feels firm, indicating that fuel has reached the carbure- tor. Check to be sure there are no fuel leaks before starting the engine. Do not touch the priming bulb with the engine running or when tilting up the outboard motor. The carburetor could overflow. OPERATION FUEL FILLER CAP *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0728