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Honda Bf8a Owners Manual

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    							19
    INSTALLATION
    Correct and secure installation is essential for safe boating and good
    performance. Follow the installation instructions provided in this manual.
    POWER REQUIREMENTS
    Before installation, check to be sure that the outboard motor does not exceed
    the recommended maximum horsepower for the boat on which it is to be
    installed. Refer to the boat’s certification plate for recommended maximum
    horsepower. If the certification plate information is not available, contact the
    boat dealer or manufacturer.
    For most boat applications, the outboard motor should have a horsepower
    which provides 80% of the maximum recommended horsepower for the boat.
    INSTALLATION POSITION
    Install the outboard motor on the
    center of the boat transom.
    The antiventilation plate of the
    outboard motor should be 0 – 2 in
    (0 – 50 mm) below the bottom of the
    boat. When the outboard motor  is
    mounted on a sailboat, the
    antiventilation plate should be 6 in
    (150 mm) or more below the surface
    of the water. For unusual situations,
    see your Honda marine dealer for
    advice.
    The correct dimensions differ
    according to the type of boat and
    the configuration of the bottom of
    the boat. Follow the manufacture’s
    recommended installation height.
    Outboard Motor
    Type Transom Height
    Short : S 16.5 in (420 mm)
    Long : L 22.5 in (572 mm)
    CENTER LINE
    MOTOR
    TRANSOM
    HEIGHT
    IDLE
    PORT
    WATER
    SURFACE 0 – 2 in
    (0 – 50 mm)6 in
    (150 mm)
    ANTIVENTILATION
    PLATE
    BOAT
    TRANSOM
    HEIGHT
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0719 
    						
    							20 INSTALLATION
    When the outboard motor is installed extremely low, the idle port may be
    immersed and the engine may become hard to start or may run poorly.
    Check that the idle port is high enough from the water level when the
    engine is stopped with the boat fully loaded.
    If the outboard motor is installed too low, the boat will squat and be hard
    to plane, and the motor will spray water that may enter the boat. It will tend
    to porpoise, and high-speed stability will be reduced.
    Propeller ventilation will occur if the outboard motor is installed too high on the
    boat transom.
    Optimum installation height varies with boat type and bottom shape. Contact
    the boat manufacturer for any spacial recommendations that are unique to a
    specific model of boat.
    If the transom needs to be modified to accommodate the outboard motor,
    contact the boat manufacturer and follow their recommendations for corrective
    action.
    OUTBOARD MOTOR ATTACHMENT
    Attach the stern bracket to the boat
    transom by tightening the clamp
    screws.
    •
    Before operating the boat, check
    the tightness of the clamp screws.
    •Tie a rope through the hole in the
    stern bracket and secure the other
    end of the rope to the boat. This will
    prevent accidental loss of the mo-
    tor.
    •The holes in the clamp screw
    handles may be padlocked together
    to prevent theft of the motor.
    NOTICE
    STERN BRACKET
    CLAMP SCREWS
    SAFETY ROPE
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0720 
    						
    							21 INSTALLATION
    MOTOR ANGLE FOR CRUISING
    Adjust the motor so the propeller
    shaft is parallel with the water sur-
    face.
    MOTOR ANGLE ADJUSTMENT
    If the propeller shaft is not parallel
    with the water surface, adjust by
    changing the transom angle adjust-
    ing rod position.
    There are four adjusting stages.
    1. Push in (A) the adjusting rod,
    twist upwards (B) and pull out to
    remove.
    2. Insert the rod in the proper hole
    and twist it down to lock.
    To prevent damage to the motor or
    boat, make sure the transom angle
    adjusting rod is locked.
    INCORRECT
    CAUSES BOAT TO
    “SQUAT”INCORRECT
    CAUSES BOAT TO
    “PLOW”CORRECT
    GIVES MAXIMUM PERFORMANCE
    NOTICE
    TRANSOM ANGLE
    ADJUSTING ROD
    TO CHANGE
    TO LOCKUNLOCKED
    POSITION
    LOCKED POSITION AB
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0721 
    						
    							22
    WIRES TO BOAT LIGHTING AND
    ELECTRICAL ACCESSORIES
    BATTERY CABLES FROM
    OUTBOARD MOTOR
    (OPERATOR PROVIDED)12-VOLT BATTERY
    DC RECEPTACLE
    RUBBER CAP
    PLUG
    INSTALLATION
    BATTERY
    Battery Connections
    Honda BF8A outboard motors produce a 12-volt, 5-ampere battery-charging
    current. The motors come with a DC receptacle that needs to be connected
    to a 12-volt battery. The battery-charging circuit is protected by a 5-ampere
    fuse located in the engine compartment.
    The outboard motor’s 12-volt output is designed to charge a “starting or
    cruising” battery only. It is not intended to charge a “deep-cycle” type battery.
    Lights and electrical accessories for the boat should be connected to the
    battery.
    The receptacle is provided with a rubber cap, which should be attached when
    the plug is removed, in order to keep the receptacle clean and dry.
    To prepare the outboard motor for
    connection to a battery, pull the
    plug out of its rubber boot, route
    suitable electrical wires through the
    boot, and screw them to the plug
    positive (+) and negative (–) termi-
    nals. Coat the plug terminals with
    dielectric grease, and reinstall the
    plug in the rubber boot.
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0722 
    						
    							23
    Battery Installation
    Place the battery in a corrosion-resistant battery box that is securely mounted
    in a location away from the fuel tank and protected from contact with water.
    EMERGENCY PROCEDURES
    Eyes — Flush with water from a cup or other container for at least 15 minutes
    (water under pressure can damage the eye). Immediately call a physician,
    local poison control center, or 911.
    Skin — Remove contaminated clothing. Flush the skin with large quantities of
    water. Call a physician immediately.
    Swallowing — Drink water or milk. Call your local poison control center or a
    physician immediately.
    + WARNING
    The battery contains sulfuric acid (electrolyte), which
    is highly corrosive and poisonous.
    Getting electrolyte in your eyes or on your skin can
    cause serious burns.
    Wear protective clothing and eye protection when
    working near the battery.
    INSTALLATION
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0723 
    						
    							24
    INSTALLATION
    Connections to the Battery
    Connect the positive (+) battery cable to the positive (+) battery terminal, then
    connect the negative (–) battery cable to the negative (–) battery terminal.
    The negative (–) battery cable should always be removed from the battery
    when connecting or disconnecting the positive (+) battery cable, so tools
    cannot cause a short circuit if they touch a grounded part while being used on
    the positive (+) battery terminal fitting.
    Be careful to avoid connecting the battery in reverse polarity, as this will
    damage the battery-charging system in the outboard motor.
    NOTICE
    REDBLACK
    NEGATIVE (–)
    TERMINAL POSITIVE (+)
    TERMINAL
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0724 
    						
    							25
    BEFORE OPERATION
    ARE YOU READY TO GET UNDERWAY?
    Your safety is your responsibility. A little time spent in preparation will
    significantly reduce your risk of injury.
    Knowledge
    Read and understand this manual. Know what the controls do and how to
    operate them.
    Familiarize yourself with the outboard motor and its operation before you get
    underway. Know what to do in case of emergencies.
    Familiarize yourself with all laws and regulations relating to boating and the
    use of outboard motors.
    Safety Apparel
    Always wear a PFD while on the boat. Attach the emergency stop switch
    lanyard securely to your PFD or your wrist.
    IS YOUR OUTBOARD MOTOR READY TO GO?
    For your safety, and to maximize the service life of your equipment, it is very
    important to take a few moments before you operate the outboard motor to
    check its condition. Be sure to take care of any problem you find, or have your
    servicing dealer correct it, before you operate the outboard motor.
    + WARNING
    Improperly maintaining this outboard motor, or fail-
    ing to correct a problem before operation, can
    cause a malfunction in which you could be seriously
    hurt or killed.
    Always perform a preoperation inspection before
    each operation, and correct any problem.
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0725 
    						
    							26 BEFORE OPERATION
    Safety Inspection
    •Look around for signs of oil or gasoline leaks. Make sure the fuel tank is in
    good condition and properly secured in the boat (see page 27). Check that
    the fuel hose is undamaged and properly connected (see page 28). Wipe
    up any spills before starting the engine.
    •Check the stern bracket to be sure the outboard motor is securely installed.
    •Check that all controls are operating properly.
    •Replace any damaged parts.
    •Check that all fasteners are in place and securely tightened.
    Maintenance Inspection
    •Check the engine oil level (see page 48). Running the engine with a low oil
    level can cause engine damage.
    •Check to be sure the propeller and shear pin are undamaged, and the
    propeller cap is secured with a cotter pin (see page 58).
    •Check that the anode is securely attached to the antiventilation plate
    and is not excessively worn (see page 57). The anode helps to pro-
    tect the outboard motor from corrosion.
    •Make sure the tool kit and spare parts are on the boat (see page 42).
    Replace any missing items.
    •Check the fuel hose and the fuel level in the fuel tank (see page 44).
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0726 
    						
    							27
    OPERATION
    SAFE OPERATING PRECAUTIONS
    To safely realize the full potential of this outboard motor, you need a complete
    understanding of its operation and a certain amount of practice with its
    controls.
    Before operating the outboard motor for the first time, please review the
    IMPORTANT SAFETY INFORMATION on page 7 and the chapter titled
    BEFORE OPERATION.
    For your safety, avoid starting or operating the engine in an enclosed area,
    such as a garage. Your engine’s exhaust contains poisonous carbon monox-
    ide gas which can collect rapidly in an enclosed area and cause illness or
    death.
    BREAK-IN PROCEDURE
    Proper break-in procedure allows the moving parts to wear in smoothly for best
    performance and long service life.
    For the first 10 hours, run the outboard motor at low speed, and avoid
    prolonged fullthrottle operation.
    PORTABLE FUEL TANK PLACEMENT AND CONNECTIONS
    Fuel Tank  Placement
    Place the portable fuel tank in a well-ventilated location, away from direct
    sunlight.
    + WARNING
    Gasoline is highly flammable and
    explosive.
    You can be burned or seriously
    injured when handling fuel.
    •Stop the engine and keep heat,
    sparks and flame away.
    •Handle fuel only outdoors.
    •Wipe up spills immediately.
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0727 
    						
    							28
    To ensure that the outboard motor
    will be able to draw fuel from the
    tank, place the tank within 6 feet of
    the outboard motor and not more
    than 3 feet below the fuel connector
    on the outboard motor.
    Secure the portable fuel tank in the
    boat, so it won’t move around and
    become damaged.
    Before use, open the fuel tank vent
    by turning the vent knob at least 2 or
    3 turns counterclockwise.
    Fuel Hose Connections
    Connect the fuel hose to the tank
    and the outboard motor, as shown.
    Be sure both connectors snap se-
    curely into place.
    Fuel Priming
    Hold the priming bulb with the outlet
    end higher than the inlet end.
    Squeeze the priming bulb several
    times, until it feels firm, indicating
    that fuel has reached the carbure-
    tor.
    Check to be sure there are no fuel
    leaks before starting the engine.
    Do not touch the priming bulb with
    the engine running or when tilting
    up the outboard motor. The
    carburetor could overflow.
    OPERATION
    FUEL
    FILLER
    CAP
    *BF8A OM-E(4763904) 01-92SC 3/17/06, 10:0728 
    						
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