Haier Hrf 369aa Service Manual
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1 Program Diagram Start T>Ts Read T Stop Read T T>Ts Ts+Td>t>Ts Ts+Td+2t>T>Ts+Td+t Ts+Td+2t>T>Ts+Td+t Ts+Td+mt>T>Ts+Td+(m-1)t N=Nmax Ts+Td>t>Ts Ts+Td+t>T>Ts+Td N=Nmax Y Y N Stop N>N2 N>N3 N=N1 N=Nmax-1 N>N4 N=N2 N=N3 N>Nmax-1 T ---- Factual Temperature Ts ----- Enactment Temperature Td----- No~Off Extent t ------ Temperature Increment N----- Compressor Rotate Speed N1< N2< N3< ……..< Nmax Program Diagram
2 Maintenance Service and Trouble Shooting 1 No cooling Maintenance Service and Trouble Shooting Block by ice or dirty things,change filter and change refrigerant again.YES If compressor can run naturally and temperature raising of condenser is very low YESNO No cooling If compressor can run after it stop to run five minutes and give power.NO !When charging refrigerant,we must notice to make refrigerant true. Refrigerant leak,check and repair charge refrigerant again. Check and repair according to the section of the compessor doesnt work.
3 2 The compressor doesn’t stop 1 The thermostatwas set at the coldest position. 2 The ambient temperature is very high or the refrigerator is near by heat resource. 3 The door was opened too many times or there are more fresh food inside. Check and repair the main control panelNOIscooling capacity insufficient. YES YESNO Comprossor doesnt stop Does the refrigerator refrgerate?NO Adjust and instruct consumer how to use.NOCheck and repair according to the section of Cooling capacity is insuffcient. Check and repair according to the section of No cooling. Maintenance Service and Trouble Shooting
4 3 Cooling capacity is insufficient YESRepair Does the refrigerant leak siowly?.NO Is the ambient temperature low than 16℃YES Adjust and instruct consumer how to use. Check the therostat is correct?Cooling capacity is insufficient Maintenance Service and Trouble Shooting
5 4 The compressor doesn’t work Check the therostat is correct?Check the power source and power cord? Does the control panel has 220V power output?Check and repair the control panel. Does the compressor has 220V power output? Check and repair compressor and accessory.YESYESNO Check all cords and power cords. Is the ambient temperature low than 16℃ Does the refrigerated room lamp illuminate when the door is opened? The compressor doesnt work.YESNO YESYESNO RepairAdjust and instruct consumer how to use.NO Maintenance Service and Trouble Shooting
6 5 Normal Phenomena—Not Troubles for Refrigerators In a domestic refrigerator, there is not only a complicated electric control system, but also a refrigerating system that is difficult to discern whether it is in a good working condition. Both the systems are related and affect each other. If a certain part of a refrigerator works abnormally .Its refrigerating efficiency will decrease ,operation properties will become unstable ,or even it cannot be used normally for those serious cases. Refrigerators are generally of larger volume ,once troubles appear ,to send them to a service department is really a tough thing ,if such is the case ,the user will always be in suspense ,sometimes ,normal phenomena will be erroneously regarded as troubles .Therefore ,before we deal with the topics of frequently occurring troubles of refrigerators and their remedies ,we should firstly give a brief account of some normal phenomena which are not troubles .In case any one of such phenomena occurs ,there is no need to worry about it ,and the user can use it at total ease . 1).When the compressor of a refrigerator has just stopped running ,a rumbling sound can be heard from inside its evaporator .This is a sound caused by the flowing of refrigerant in the evaporator tubing .Because the pressure difference is still greater after the compressor has just stopped running ,the refrigerant will flow for a certain time , therefore ,this sound is a normal phenomenon. 2).A click sound can often be heard from the refrigerator .This is a normal sound produced by the pull-in or release of the armature of a current deadweight start relay when starting the compressor .The compressor motor will produce a slight and uniform sound while it is running .This sound is not easy to be heard in the daytime ,but of course it can be heard distinctly at night. 3).The compressor consists of an electric motor and a compressing apparatus .During its normal operation ,the motor’s stator core and windings will rise to a temperature in the range of 100℃~110℃ ,and the temperature of the piston and cylinder of the compressing mechanism can also reach as above 100℃ due to the heat produced when compressing refrigerant .Most of the heat radiates to the air through the compressor casing ,therefore ,its casing is generally at a temperature between 85℃~90 ℃ ,it is very hot ,particularly in summer when the ambient temperature is higher .All these are normal phenomena . 4).For the direct cooling refrigerator ,a kind of irregular crack sound can be often heard when the compressor is running for a certain period of time or has just stopped its running .This sound is caused by the stress relief due to expansion and contraction when temperature changes ,and will not affect the normal application of refrigerator . Maintenance Service and Trouble Shooting
7 6 Common Troubles in Refrigerators and Their Remedies Causes for troubles occurring in refrigerators are closely related to the quality of components and workmanship in assembling by manufacturers as whether refrigerators are properly used and maintained .The parameters generally used to express the working conditions of a refrigerator include the temperature inside the refrigerator ,operation rate ,electric power consumption ,noise level ,and other functional indexes .If any one of these parameters is beyond its permissible range ,this indicates that there is a fault or trouble in the refrigerator . During the whole service life of a refrigerator ,the probability of troubles occurring within a union time is called its failure rate .Making a comparison between the control circuit system of a refrigerator and its refrigerating system ,we can find that the failure rate of the former is higher ,and that of the thermostat is the highest . In troubleshooting ,the first thing you must do is to determine where the trouble comes from --- the control system or the refrigerating system .There is general no trouble indicating instrument mounted on the domestic refrigerator ,locations and natures of troubles should be determined according to their respective features ,therefore ,experience in servicing is very important to troubleshooting .Service technicians with rich experience can correctly locate them and take reasonable remedy measures based on their comprehensive analysis of trouble characteristics as well as operating conditions for various kinds of refrigerators . Three Essentials for Checkup 1) Look a) Check the tubing of refrigerating system for cracks and various welding points for leaks ;if leakage occurs ,an oil stain can be seen definitely . b) Check the suction and exhaust pressure values (high pressure and low pressure) of compressor to see whether they are normal . c) Check the conditions of frost attached to its evaporator and gas return tube .It is abnormal if frost has formed on part of the evaporator or there is no frost attached to it . d) Pay attention to the speed of temperature drop inside freezer compartment .It is abnormal if the speed of temperature drop is obviously slower than the corresponding normal speed . e) Check the environment to see whether it is suitable for placing a refrigerator . f) Check refrigerator door seal ,case ,table surface and heat insulation layer . g) Look at the main control board to ascertain if various indication states are normal. 2) Listen a) Listen to the noises produced when the compressor is running Maintenance Service and Trouble Shooting
8 Hums from a fully enclosed aggregate unit is the sound caused by overload indicating that the motor cannot be started normally ,meanwhile ,a clattering sound can be heard from inside the start relay ,which is produced because the start contacts cannot be released normally .A whistling sound is caused by the high pressure gas flowing out of the crack of the pressure tube inside the compressor ,and clucks are the sound of striking after the suspended spring inside the compressor has broken . During the normal operation of compressor ,a slight and uniform hum sound due to undulation of electric current can be heard generally ,this is a normal phenomenon .However ,if it sounds like “tong ,tong …”,i.e., an impact sound inside the compressor ,this means that a large quantity of wet vapour of refrigerant or refrigerating oil has come into the compressor cylinder ;if it sounds like “dang ,dang…”, a striking sound of metal parts inside the compressor ,this means that some moving parts have loosened (note to differentiate this sound from those formed during starting or stopping the compressor). b) Listen to the sound caused by the flowing of gas in the evaporator Open the refrigerator door while the compressor is in operation ,incline your ear and listen attentively the gas flow sound inside the evaporator .If it sounds like gentle whistling accompanied by a sound similar to water flowing ,this is the sound produced by the normal circulation of refrigerant within the evaporator .In case only the gas flowing sound can be heard and there is no water flowing sound ,this indicates that the refrigerant has already percolated .If neither the flowing sound nor the gas sounds from the evaporator can be heard ,this means that the filter or capillary has been clogged . 3)Touch and Feel a) Feel the compressor when running ,its temperature should be generally less than 90℃ in the normal state (it may exceed 90℃ in case of running for a longer period of time ). b) After the compressor has operated normally for 5~10 minutes , ouch and feel the condenser ,the temperature of its upper part should be higher than that of its lower part (or its right part is hotter than its left part ,depending on the type of condenser coil ),this indicates that the refrigerant is circulating . If the condenser is not hot ,this means the leakage of refrigerant .In case the condenser radiates heat for only several minutes and then cools down ,this means that the filter and capillary have been clogged .As for the forced air cooling condenser ,hot air will be blown out of it ;this means that the system is out of order . c) Feel the filter’s temperature .During the normal operation of refrigerating system ,the temperature on the filter’s surface should be a little higher than the ambient temperature ;if you touch it with your hand ,you will have a sense of slight heat .In case dew condensation appears due to the fact that its temperature is obviously lower than the Maintenance Service and Trouble Shooting
9 ambient temperature ,this means that most meshes of its screen has been clogged ,resulting in an obstructed flowing of refrigerant ,thus causing a drop in temperature due to throttling . d) Feel the temperature of exhaust gas from the refrigerating system .the exhaust gas should be very hot and this is the normal working state .For those refrigerator with enclosed type of compressor refrigerating system, no frost or dew drop will from on the gas suction tube ,otherwise ,there is something wrong in the system (Frosting and dew condensation may appear for a very short time period when just starting the machine ,this is a normal phenomenon ). Because a refrigerator is a combination of several components ,they are related and have influence on each other .In case an abnormal phenomenon has been found through the above-mentioned checkups ,you need not to make a hasty conclusion based on only one abnormal phenomenon .It is advisable to find out two or more abnormal phenomenon ,or conduct troubleshooting comprehensively with the aid of instruments or other ways ,because several kinds of troubles may share a common abnormal phenomenon ,and two or more abnormal phenomena may occur simultaneously due to a certain trouble .With this method ,you can reject some suspicious troubles and finally make a correct judgment . 7 Analysis of Troubles and Troubleshooting A. Poor Refrigerating Effect The so-called “poor refrigerating effect “ refers to the fact that the refrigerator can operate and refrigerator normally ,but the temperature in the refrigerator cannot drop to the prescribed value under the stipulated working conditions .In view of there are many causes for this phenomenon ,we are going to discuss and analyze it in the following 7 aspects : 1) Leakage of refrigerant Analysis of Trouble The leakage of refrigerant in the system will result in an insufficient refrigerating capacity ,the resulting phenomena are its lower gas suction pressure and exhaust pressure as well as higher exhaust gas temperature .The exhaust tube feels rather hot ,and a continuous gas flowing sound louder than usual can be heard at the outlet of the capillary ,and no frost or a smaller quantity of loose frost appears on the evaporator .After shut down ,the balance pressure in the system is usually lower than the saturation pressure corresponding to the same ambient temperature . Remedy In case there is leakage of refrigerant from the system ,do not hurry to recharge it with refrigerant ,manage to find out leak points immediately ,and make a note of from where it leaks ---welding points and parts .After having them repaired ,recharge refrigerant . Maintenance Service and Trouble Shooting