GGP Italy SPA Trimmer HT60K HT75K Instructions Manual
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24PREPARING TO WORKEN CHECKING THE MACHINE Before starting work please: –Check that all the screws on the machine and the blade are tightly fastened; –check that the blades are sharp and there are no signs of any damage; –check that the air filter is clean; –check that the protection devices are well fas- tened and working efficiently; –check that the handgrips are well fastened PREPARING THE FUEL This machine is fitted with a two-stroke engine which requires a mix of petrol and lubricating oil. Using petrol alone will dam- age the motor and will cause for invalidation of the warranty. Only use quality fuels and oils to maintain high performance and guarantee the duration of the mechanical parts over time. •Petrol characteristics Only use unleaded petrol (green petrol) with octane number no less than 90 N.O. Unleaded petrol tends to create deposits in the container if preserved for more than 2 months. Always use fresh petrol! •Oil characteristics Only use top quality synthetic oil specifically for two-stroke engines. Your retailer can provide you with oils which have been specifically studied for this type of engine, which are capable of guaranteeing a high level of protection. The use of these oils makes it possible to pre- pare a 2% mix, consisting in 1 part oil to 50 parts petrol. In the event that no specific oil is available, it is possible to use a mineral lubricating oil for IMPORTANT IMPORTANT IMPORTANT engines (class FA or FB), where in this case the mix must be 4%, that is 1 part oil and 25 parts petrol. •Preparation and preservation of the fuel mix Petrol and the fuel mix are highly inflamma- ble! –Keep the petrol and fuel mix in homologat- ed fuel containers, in safe place, away from any flames or heat sources. –Never leave the containers within the reach of children. –Never smoke whilst preparing the mix and avoid inhaling the petrol fumes. The chart indicates the amount of petrol and oil to use to prepare the fuel mix according to the type of oil used. To prepare the fuel mix: – Place about half the amount of petrol in a homologated tank. –Add all the oil, according to the chart. –Add the rest of the petrol. –Close the top and shake well. The fuel mix tends to age. Do not prepare excessive amounts of the fuel mix to avoid deposits from forming. Keep the petrol and fuel mix containers separate and easily identifiable to avoid the mistake of using one in place of the other. IMPORTANT IMPORTANT !DANGER! 4. PREPARING TO WORK Petrol 2-stroke Mineral Oil synthetic oil Class FA - FB litres litres cm3litres cm3 1 0,02 2,0 0,04 40 2 0,04400,0880 3 0,06600,12120 5 0,10 100 0,20 200 10 0,20 200 0,40 400
PREPARING TO WORK / HOW TO START - USE – STOP THE ENGINE 25EN Periodically clean the petrol and fuel mix containers to remove any eventual deposits. REFUELLING Never smoke whilst refu- elling and avoid inhaling the petrol fumes. Carefully open the tank top as pressure could have formed inside Before refuelling: –Shake the fuel mix container well. –Place the machine on a flat stable surface, with the fuel tank cap facing upwards. !WARNING! !DANGER! IMPORTANT–Clean the fuel tank cap and the surrounding area to avoid any dirt from entering the tank during refilling. –Carefully open the fuel tank cap to allow the pressure inside to decrease gradually. Use a funnel to refill and avoid filling the tank to the brim (Fig. 1). Always close the fuel tank cap firmly. Immediately clean all traces of fuel which may have dripped on the machine or the ground and do not start the engine until the petrol fumes have dissipated. !WARNING! !WARNING! To start the engine (Fig. 2): 1. Press switch (1) to position “I”. 2. Gently press the bulb (2) on the “primer” 7-10 times until the fuel flows from the exhaust pipe. 3. Turn the starter control lever (3) to the “START” position. 4. Hold the machine firmly on the ground with one hand on the handgrip, in order not to lose control of the machine during startup. If the machine is not held firmly, the force of the engine could cause the user to lose his balance or direct the blade towards an obstacle or the same user. 5. Slowly pull the handle (4) on the starter wire 10 - 15 cm, until you feel a certain amount of resistance. 6. Then pull forcefully a couple of times to start the engine. To avoid breakages, never pull the wire for its entire length and do not allow it to rub against the wire guide outlet.IMPORTANT !WARNING! STARTING THE ENGINE The engine must be start- ed in an area at least 3 metres from where you refilled the fuel tank. Before starting the engine: –Place the machine firmly on the ground. –Remove the blade protection devices. –Make sure the blade is not touching the ground or any other object. –Make sure the handgrip is locked in the centre position (only HT 60K). •Cold start A “cold” start of the engine means starting it after at least 5 minutes from when it was switched off or after refuelling.NOTE !WARNING! 5. HOW TO START - USE – STOP THE ENGINE
7. Gradually release the handle (4) on the starter wire to avoid it from returning too fast and out of control. 8. Turn the starter control lever (3) to the “RUN” position. The starter lever (3) will automatically return to the “RUN” position as soon as the accelerator lever (5) is activated. 9. Allow the engine to run at minimum speed for at least one minute before accelerating to maximum speed. If the handle (4) on the starter wire is pulled repeatedly with the starter control lever (3) in the “START”position it can flood the engine and make starting difficult. If you have flooded the engine, remove the spark plug and gently pull the handle (5) on the starter wire to eliminate any excess fuel; then dry the spark plug electrodes and replace it on the engine. •Hot starting When hot starting (immediately after stopping the engine), follow the procedure indicated above in points 1 - 4 - 5 - 6 - 7. USE OF THE ENGINE (Fig. 3) The speed of the cutting device is regulated by the accelerater lever (1) positioned on the rear handgrip (2). It is only possible to use this lever if the safety lever (3) is pressed simultaneously. The movement is transmitted from the engine to the blade by a centrifugal mass clutch that pre- vents the blade from moving when the engine is running at minimum speed. Never use the machine if the blades move when the engine is ticking over at minimum spped; if this is the case regulate the minimum rate (see chap.7) and if the problem persists please contact your retailer. The correct running speed will be achieved by !WARNINGE! IMPORTANT NOTE pressing the accelerator lever (1) as far as possi- ble. Avoid using the engine at full power for the first 6-8 working hours. STOPPING THE ENGINE (Fig. 4) To stop the engine: –Release the accelerator lever (1) and allow the engine to run at minimum speed for a few sec- onds. –Press the (2) switch to the “O” position. When the engine is ticking over, it will take a few seconds for the blades to stop.!WARNING! IMPORTANT 26HOW TO START - USE – STOP THE ENGINE EN
USING THE MACHINE27EN To respect persons and the environment : –Please try not to cause any disturbance. –Scrupolously comply with local regulations and provision for disposal of waste materi- als after trimming. –Scrupolously comply with local regulations and provision for the disposal of oils, petrol, damaged parts or any element which has a strong impact on the environ- ment. Always wearing suitable clothing when using the machine. Your retail- er can provide you with all the information on the most suitable accident prevention devices to guarantee your safety at work REGULATING THE HANDGRIP (Fig. 5) (only HT 60K) The rear handgrip (1) can be adjusted to 5 differ- ent positions in relation to the cutting device to make trimming your hedges easier. The handgrip must only be adjusted when the engine is switched off. –Pull the release lever (2). –Rotate the rear handgrip (1) to the desired position. –Before using the machine check that the release lever (2) is correctly in place, and the rear handgrip is firmly attached. When working, the rear handgrip must always be in a vertical posi- tion, whatever the position of the cutting device (3). CUTTING PROCEDURES When cutting, always hold the machine firmly with both hands. Immediately stop the !WARNING! !WARNING! !WARNING! !WARNING! !WARNING! engine if the blades block while running or if they get caught up in the hedge branches It is recommended to trim the two vertical sides of the hedge before trimming the top. • Vertical trimming (Fig. 6) Il taglio deve essere eseguito con un movimento ad arco dal basso verso l’alto, tenendo la lama il più distante possibile dal corpo. • Horizontal trimming (Fig. 7) The best results will be obtained with the blade slightly inclined (5°- 10°) in the direction you are cutting, proceed with a curved movement, slow- ly and without interruptions, especially in the case of very thick hedges. LUBRICATING THE BLADES DURING JOBS If the trimming device overheats whilst working, it is necessary to lubricate the internal surfaces of the blades.. This operation must only be performed when the blades have stopped running and the engine is switched off. END OF OPERATIONS When you have finished your work: –Switch off the engine as indicated above (Chap. 5). –Wait for the blades to stop and replace the protection device. !WARNING! 6. USING THE MACHINE
28MAINTENANCE AND PRESERVATION EN Correct maintenance is essential to maintain the original efficency and safety of the machine over time. During maintenance oper- ations: –remove the spark plug cap. –Wait until the engine is sufficiently cold. –Use protective gloves when handling the blades. –Keep the blade protection devices on, except when intervening directly on the blade. –Never dispose of oils, fuel or other polluting materials in unauthorised places CLEANING THE ENGINE AND THE SILENCER To reduce fire risks, periodically clean the cylin- der flaps with compressed air and clear the silencer area from branches, leaves or other debris. CLEANING THE AIR FILTER Cleaning the air filter is essential to guarantee the efficiency and duration of the machine. It must be cleaned after every 8-10 working hours. To clean the filter (Fig. 8): –Loosen the screw (1) remove the cover (2) and the filter element (3). –Gently tap the filter element (3) to remove the dirt and, if necessary, clean it with low pres- sure compressed air. The filter element (3)must never be washed and must be replaced if it is too dirty or damaged –Replace the filter element (3) and the cover (2) and tighten the screw (1). FUEL FILTER Inside the fuel tank there is a filter which pre- IMPORTANT IMPORTANT !WARNING! vents impurities from entering the engine. The filter should be replaced once a year by your Retailer. CHECKING THE FUEL TANK CAP (Fig. 9) If the fuel tank cap exhaust does not function properly it will prevent the fuel from reaching the carburettor, which will cause problems during startup and while the engine is running. –Check that the exhaust outlet is maintained clean (1). –Make sure the pipe (2) and the valve (3) are correctly fitted as indicated: a) the valve base (3) must be firmly fastened to the internal ridge on the cap; b) the pipe clamp (2) must be attached to the protrusion at the base of the valve. The pipe must not be deformed or slack. CHECKING THE SPARK PLUG Periodically, remove and clean the spark plug from any eventual deposits using a metal brush. Check and reset the correct distance between the electrodes (Fig. 10). Replace the spark plug and fasten it firmly using the supplied key. The spark plug must be replaced with one with the same characteristics in the cases where the electrodes have burnt or the insulation has worn out, and in any case every 100 working hours. TUNING THE CARBURETTOR The carburettor is tuned by the manufacturer to achieve maximum performance in all situations of use, with a minimum emission of toxic gas in compliance with current specifications. In the case of poor performance, first check that the blades are not partially blocked or deformed, 7. MAINTENANCE AND PRESERVATION
MAINTENANCE AND PRESERVATION 29EN on the contrary ask your Retailer to check the carburettor and the engine. • Tuning minimum speed (Fig. 11) The minimum speed must only be tuned if the blades move when the engine is ticking over. Reduce the speed by turning the screw (1) counter-clockwise until the blades come to a halt and function correctly. If the engine does not tick over regularly, turn the screw (1) clockwise to increase the speed. The blades must not move when the engine ticks over; contact your retailer if you are not able to tune it to your satisfaction. LUBRICATING THE REDUCTION GEAR (Fig. 12) Every 20 working hours, top up the level with special molybdenum bisulphur lubrication, injecting it into the lubricator (1). ADJUSTING THE BLADES The blades are subject to progressive wear, which is noticed by a decrease in the trimming performance due to excessive play of the unit. Switch off the engine and wait until the blades come to a halt before performing any adjustments. Proceed with the adjustment by (Fig. 13): –Loosen the nuts (1). –Carefully remove any dust or debrit from the screw (3) slots (2). –Tighten the screws (3) as far as possible, with- out over-tightening, and then unscrew them by 1/4 - 1/2 a turn. –Then tighten the nuts (1). –Lubricate the blades. –Start the engine and let it run at maximum speed for about 1 minute. !WARNING! !WARNING! !WARNING! –Switch off the engine and wait for the blades to come to a halt and then touch them with your hand; if you can manage to touch them with your hand without them being too hot, the blades are adjusted correctly. –If they have overheated, slightly loosen the nuts (1) and the screws (3) and repeat the test until you achieve satisfactory results. Always check that the nuts (3) are tightened as far as possible before starting work. SHARPENING THE BLADES It is necessary to sharpen the blades when the trimming performance decreases and the branches tend to stick together. Always replace and never repair a blade which has blunt cutting edges We recommend you take your machine to your Retailer for sharpening as he has the required tools and suitable experi- ence. In order to sharpen the blades, it is recommend- ed to use a fine grain file and proceed as follows (Fig. 14): –Place the file (1) on the blade (2) at a 45°angle, and proceed with upward strokes towards the cutting edge. –Make sure that you put pressure on the file only when stroking upwards and raise it from the blade when you move it back towards you. –Only remove a smallest amount of material. –Eliminate any burr with a grinding stone. –Eliminate all grinding traces and lubricate the blades before reassembling them. EXTRAORDINARY INTERVENTIONS All maintenance operations not foreseen in this manual must be performed exclusively by your Retailer. All and any operations performed in unautho- rised centres or by unqualified persons will total- ly invalidate the warranty. IMPORTANT !WARNING! !WARNING!
PRESERVATION After each working session, carefully clean the machine from dust and debris, repair or replace any faulty parts and lubricate the blades to pre- vent them from rusting. The machine must be preserved in a dry area, protected from all weather conditions and with the blade protection device correctly fitted. PROLONGED IDLE PERIODS If the machine will not be used for a period of more than 2-3 months it is recommended to follow some advice to avoid difficulty when you wish to use the machine and to prevent permanent damage to the engine. •Storage Before storing the machine: –Empty the fuel tank. IMPORTANT –Start the engine and allow it to tick over until it comes to a halt, so that it uses all the fuel that is left in the carburettor. –Allow the engine to cool down and remove the spark plug. –Pour a a teaspoon of (new) 2-stroke engine oil into the spark plug slot. –Pull the starter wire a couple of times to dis- tribuite the oil in the cylinder. –Replace the spark plug with the piston in the dead end upper position (visibile from the spark plug slot when the piston is at maximum stroke). •Restarting work When you wish to start using the machine again: –Remove the spark plug. –Pull the starter wire a couple of times to elim- inate all excess oil. –Check the spark plug as described in chapter “Checking the spark plug”. –Prepare the machine as indicated in the para- graph entitled “Preparing for work”. 30 MAINTENANCE AND PRESERVATION / IDENTIFICATION OF FAULTS EN 8. IDENTIFICATION OF FAULTSI PROBLEM LIKELY CAUSE SOLUTION 1) The engine will not start or will not keep running 2)The engine starts but is lacking in power 3)The engine runs irregularly and lacks in power when revved 4)The engine gives off an excessive amount of smoke –Incorrect starting procedure –Dirty spark plug or incorrect distance between the electrodes –Air filter clogged –Carburation problems –Air filter clogged –Carburation problems –Dirty spark plug or incorrect distance between the electrodes –Carburation problems –Incorrect composition of the fuel mix –Carburation problems–Follow the instructions (see chap. 5) –Check the spark plug (see chap. 7) –Clean and/or replace the filter (see chap. 7) –Contact your Retailer –Clean and/or replace the filter (see chap. 7) –Contact your Retailer –Check the spark plug (see chap. 7) –Contact your Retailer –Prepare the fuel mix according to the instructions (see chap. 4) –Contact your Retailer
TECHNICAL SPECIFICATIONS31EN MODELL.........................................................................HT 60K HT 75K Displacement ......................................................... cm322.5 22.5 Power ....................................................................... kW 1.0 1.0 Spark plug ...................................................................... NGK BPMR6A NGK BPMR6A Petrol : oil ratio .............................................................. 50 : 1 50 : 1 Tank capacity ......................................................... litres 0.5 0.5 Trimming length ....................................................... mm 550 700 Acoustic level (according to EN 27917) ............... dB(A) 90.5 91 Vibration level .........................................................m/s22.5 - 5.4 7.4 - 6.0 Mass ......................................................................... kg 5.6 5.4 9. TECHNICAL SPECIFICATIONS