GGP Italy SPA Lawn Mower 90-92 Instructions Manual
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with the hole on the shaft and insert the pin (3) using a hammer. Make sure the end comes right through to the opposite side. To avoid damage to the steering wheel, use a punch or a screw- driver of the same size as the pin when hammering it through the hole. 3.3 FITTING THE SEAT Mount the seat (1) on the plate (2) using the screws (3). 3.4 MOUNTING THE FRONT BUMPER (if provided) Mount the front bumper (1) on the bottom of the frame (2) using the four screws (3). 3.5 ACTIVATING AND CONNECTING THE BATTERY The battery (1) is housed behind the engine and secured with an elastic tie-rod (2). Battery acid is cor- rosive and polluting. Wear protective gloves and goggles when handling the!WARNING! ➤Acid battery: NOTE UNPACKING AND ASSEMBLY10EN 1 2 33 1 2 3 1
battery and dispose of the battery in accordance with the regula- tions in force. Unfasten the elastic tie rod (2) and remove the battery and the guard (3). Pour the electrolytic solution (4) (acid not supplied: specific weight 1.280 or 31.5° Baumé) up to the indicated level, dis- tributing it evenly among the six cells. Close the six caps (5) supplied and charge the battery. Put the battery back on the machine. The elastic tie-rod (2) should be positioned behind the battery filler caps (5). After activating the battery, always charge the battery com- pletely with the help of your dealer, who will have all the right equipment. The battery charger is NOT able to charge the battery for the first time after activation. First connect the red wire (6) to the positive pole (+) and then the black wire (7) to the neg- ative pole (–), using the screws supplied as shown. Apply silicone grease to the terminals and check that the protective cap for the red wire (6) is in place. To prevent the safety device in the electronic circuit board from cutting in, never start the engine until the battery is fully charged!IMPORTANT IMPORTANT UNPACKING AND ASSEMBLY11EN 1 27 6 5 43
12EN 4.1 STEERING WHEEL Turns the front wheels. 4.2 THROTTLE This regulates the engines r.p.m. The positions are indicated on a plate showing the following symbols: «CHOKE» cold starting «SLOW» for minimum engine speed «FAST» for maximum engine speed –The «CHOKE» position enriches the mixture so must only be used for the time nec- essary when starting from cold. –When moving from one area to another, put the lever in a position between «SLOW» and «FAST». –When cutting, shift into «FAST». 4.3 KEY IGNITION SWITCH This key operated control has three positions: «OFF» everything is switched off; «ON» activates all parts; CONTROLS AND INSTRUMENTS 4. CONTROLS AND INSTRUMENTS 4.2 4.8 4.64.3 4.5 B A 4.4 4.9 4.1 4.7 A B
13ENCONTROLS AND INSTRUMENTS «START» connects the starter motor. If you release the key on «START», it will automatically return to «ON». 4.4 PARKING BRAKE This brake stops the machine from moving when it has been parked. There are two positions: «A» = Brake off «B» = Brake on –The brake is applied by pressing the pedal right down (4.21 or 4.31) and moving the lever to position «B». When you take your foot off the pedal it will be blocked by the lever in the lowered position. –To disengage the parking brake, press the pedal (4.21 or 4.31). The lever will return to position «A». 4.5 HEADLIGHT SWITCH ( if fitted) For turning on the headlights when the key (4.3) is in the «ON» position. 4.6 PILOT LAMP AND SOUND WARNINGS This lamp comes on when the key (6) is in the «ON» position and stays on while the machine is running. –When it flashes, it means that the engine is not ready to start ( ☛5.2). –The sound warning signals that the grass-catcher is full ( ☛5.4.6). 4.7 BLADE ENGAGEMENT AND BRAKE CONTROL The mushroom switch allows you to engage the blades using the electromagnetic clutch: «A» Pressed = Blades disengaged «B» Pulled = Blades engaged –If you engage the blades without taking the necessary safety precautions, the engine shuts down and cannot be restarted ( ☛5.2). –Blade disengagement (Pos. «A»), simultaneously activates a brake which stops their rotation in a few seconds. ➤
14EN 4.8 CUTTING HEIGHT ADJUSTMENT LEVER There are seven positions for this lever (shown as «1» to «7» on the label), which corre- spond to various heights between 3 and 8 cm. –To go from one height to another, press the release button at the end of the lever. 4.9 LEVER FOR TIPPING THE GRASS-CATCHER ( if present) This pull-out lever tips and empties the grass-catcher. This means less work for the operator. 4.21 CLUTCH / BRAKE PEDAL This pedal has two functions: during the first part of its travel it acts as a clutch, engaging and disengaging drive to the wheels, and in the second part it acts as a brake on the rear wheels Do not keep the pedal halfway between clutch engagement or disengagement, as this can cause overheating and damage the transmission belt. When the machine is moving, keep your foot off the pedal. 4.22 SPEED CHANGE LEVER This lever has seven positions for the 5 forward speeds, the neutral position «N», and reverse «R». To go from one speed to another, press the pedal (4.21) halfway and shift the lever as shown on the label. Only shift into reverse when the machine has stopped moving.!WARNING! NOTE IMPORTANT ➤Mechanical transmission ➤ CONTROLS AND INSTRUMENTS 4.22 4.21 5 R 234 N 1
15ENCONTROLS AND INSTRUMENTS 4.31 BRAKE PEDAL This pedal works the brake on the rear wheels. 4.32 DRIVE PEDAL This pedal engages drive in the wheels and controls the machines forward and reverse speeds. –To engage forward drive, press it towards «F» with your toe-cap. As you increase the pressure on the pedal, the speed of the machine increases. –Reverse is engaged by pressing the pedal with the heel towards «R». –The pedal automatically goes into neutral «N» when released. Only shift into reverse when the machine has stopped moving If the drive pedal is used, whether forwards or for reverse, the engine stops as soon as the parking brake (4.4) is engaged. 4.33 HYDROSTATIC TRANSMIS- SION DISENGAGEMENT LEVER This lever has two positions as shown on the label: « A»= Transmission engaged: for all uses, when moving and during cutting; « B»= Transmission disengaged: this makes it much easier to move the machine by hand, with the engine turned off. To avoid dam- age to the transmission unit, this operation must be carried out only when the engine has stopped with the pedal (4.32) on position “N”.IMPORTANT NOTE !WARNING! ➤Hydrostatic transmission: 4.33 4.31 N B A 4.32 F R
16ENHOW TO USE THE MACHINE 5.1 SAFETY RECOMMENDATIONS The machine must only be used for the purpose for which it was designed (cutting and collecting grass). Do not tamper with or remove the safety devices fitted on the machine. REMEMBER THAT THE USER IS ALWAYS RESPONSIBLE FOR DAMAGE AND INJURY TO OTHERS. Before using the machine: –read the general safety regulations ( ☛ 1.2), paying particular attention to driving and cutting on slopes; – carefully read the instructions for use, make sure you are familiar with the controls and know how to stop the blades and the engine quickly; – never put your hands or feet next to or beneath the rotating parts and always keep away from the exit. Do not use the machine when in a precarious state of health or under the effect of medicine or any other substances that can reduce your reflex actions and your ability to concentrate. It is the users responsibility to assess the potential risk of the area where work is to be carried out, and to take all the necessary precautions to ensure his own safety and that of others, particularly on slopes or rough, slippery and unstable ground. Do not leave the machine on high grass with the engine running to avoid the risk of starting a fire. This machine must not be used on slopes steeper than 10° (17%) ( ☛ 5.5). If the machine is likely to be used mostly on sloping ground (never steeper than 10°), fit counterweights (supplied on reques ☛ 8.1) beneath the cross-member of the front wheels. These improve stability at the front and reduce the chances of tipping over. All the references relating to the positions of controls are described in chapter 4. 5.2 WHY THE SAFETY DEVICES CUT IN The safety devices work in two ways: –hey prevent the engine from starting if all the safety requirements have not been met; –they stop the engine if even just one of the safety requirements is lacking. a)To start the engine, it is necessary that: –the transmission is in “neutral”; IMPORTANT !WARNING! !DANGER! 5. HOW TO USE THE MACHINE
17ENHOW TO USE THE MACHINE –the blades are not engaged; –the operator is seated or the parking brake is engaged. b)The engine stops when: –the operator leaves his seat when the blades are engaged; –the operator leaves his seat when the transmission is not in “neutral”; –the operator leaves his seat with the transmission in “neutral” but without applying the parking brake; –the grass-catcher is lifted or the stone-guard is removed when the blades are engaged; –the parking brake is engaged without disengaging the blades. 5.3 DIRECTIONS BEFORE STARTING WORK Before starting to mow, it is necessary to carry out several checks and operations to ensure you can work efficiently and in maximum safety. 5.3.1 Seat adjustment To change the seat position, loosen the four fixing bolts (1) and slide it along the slots. Once you have found the right position, tighten the four screws (1). 5.3.2 Tyre pressure Having the right tyre pressure is the main condi- tion for ensuring that the cutting deck is horizon- tal and mows evenly. Unscrew the valve caps and connect a com- pressed air line with a gauge to the valves. The pressures are: FRONT 1.5 bar (13 x 5.00-6) 1.0 bar (15 x 5.00-6) REAR 1.2 bar 11
18ENHOW TO USE THE MACHINE 5.3.3 Filling with oil and fuel The engine manual indicates what type of oil and fuel you can use. With the engine off, check the oil level. According to the instructions in the engine manual, this must be between the MIN and MAX marks on the dipstick. Refuel using a funnel, but do not completely fill the tank. The tanks capacity is about 6 litres. Refuelling should be carried out in an open or well-ventilated area with the engine off. Always remember that petrol fumes are inflam- mable. DO NOT USE A NAKED FLAME TO LOOK INSIDE THE TANK AND DO NOT SMOKE WHEN REFUELLING. Do not drip petrol onto the plastic parts to avoid damaging them. In the event of accidental spills or leaks, rinse immediately with water. The warranty does not cover for damage to plastic parts of the bodywork or the engine caused by petrol. 5.3.4 Fitting the protection at the exit (grass-catcher or stone-guard) Never use the machine with- out having fitted the exit guards! Attach the grass-catcher (1) to the brackets (2) and centre it up with the rear plate, so that the two ref- erence marks (3) coincide. Centering is ensured by using the right bracket as lateral support. Make sure that the lower pipe of the grass-catcher opening is attached to the pawl (4). !WARNING! IMPORTANT !DANGER! NOTE MAX MIN 4 3 21
19ENHOW TO USE THE MACHINE If you decide to mow without the grass-catcher, you can mount an optional stone-guard kit ( ☛8.2). This has to be attached to the rear plate as indicat- ed in the instructions. 5.3.5 Checking machine safety and efficiency 1. Check that the safety devices function as described (☛5.2). 2. Check that the brake is in perfect working order. 3. Do not start mowing if the blades vibrate or if you are unsure whether they are sharp enough. Always remember that: –A badly sharpened blade pulls at the grass and causes the lawn to turn yellow. –A loose blade causes unwanted vibrations and can be dangerous. Do not use the machine if you are unsure whether it is work- ing safely or efficiently. If in doubt, contact your Dealer immediately to make the necessary checks and repairs. 5.4 USING THE MACHINE 5.4.1 Starting The engine must be started in an open or well-ventilated area! ALWAYS REMEMBER THAT EXHAUST GASES ARE TOXIC! To start the engine: –open the fuel stopcock (1) ( if fitted); –shift in the gear into neutral («N») (☛4.22 or 4.32); –disengage the blades ( ☛4.7); –apply the parking brake on sloping ground; –when starting from cold, move the throttle to the «CHOKE» position shown on the label; ➤ !DANGER! !WARNING! 1