GGP Italy SPA Chainsaw PRUNING PR270 Instructions Manual
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EN 105. Operating the Engine It is very dangerous to run a chainsaw that mounts broken parts or lacks any parts. Before starting engine, make sure that all the parts including bar and chain are installed properly. •STARTING THE ENGINE •Before starting the engine 1. Fill fuel and chain oil tanks respectively, and tighten the caps securely. 2. Continuously push the priming bulb until fuel comes in the bulb. 3. Set the switch to “I” position. 4. Pull out the choke knob to the second-stage position. The choke will close and the throttle lever will then be set in the starting position. When restarting immediately after stopping the engine, set the Choke knob in NOTE !WARNING! the first-stage position (choke open and throttle lever in the starting position). Once the choke knob has been pulled out, it will not return to the operating position even if you press down on it with your finger. When you wish to return the choke knob to the operating position, pull out the throttle lever instead. Before you start the engine, make sure the saw chain is not con- tacting anything. •Starting the engine on the ground Do not start the engine while the chain saw hangs in one hand. The saw chain may touch your body. This in very dangerous. Keep clear of the saw chain as it will start rotating upon starting of engine. 5. While holding the saw unit securely on the ground, pull the starter rope vigorously. 6. When engine has ignited, first push in the choke knob to the first-stage position and then pull the starter again to start the engine. 7. Allow the engine to warm up with the throttle lever pulled slightly. !WARNING! !WARNING! !WARNING! NOTE 5. Operating the Engine (1) Chain oil (2) Fuel (1) Throttle interlock (2) Throttle lever Choke knob: (1) When the engine is cool (2) When the engine is warm up (3) After the engine starts (1) Switch
5. Operating the EngineEN 11 •Starting the engine on a tree Carefully follow the instructions under “For your safety” (1.2). •CHECKING THE OIL SUPPLY Make sure to set up the bar and the chain when checking the oil supply. If not, the rotating parts may be exposed. It is very dangerous. After starting the engine, run the chain at medi- um speed and see if chain oil is scattered off as shown in the figure. The chain oil flow can be changed by inserting a screwdriver in the hole on bottom of the clutch side. Adjust according to your work conditions. The oil tank should become nearly empty by the time fuel is used up. Be sure to refill the oil tank every time when refueling the saw. •ADJUSTING THE CARBURETOR The carburetor on your unit has been factory adjusted, but may require fine tuning due to a change in operating conditions. Before adjusting the carburetor, make sure that the provided air/fuel filters are clean and fresh and the fuel properly mixed. NOTE !WARNING! !WARNING! When adjusting, take the following steps: Be sure to adjust the carbu- retor with the bar chain attached. 1. “H” and “L” needles are restricted within the number of turn as shown below. “H” needle: -1/4 “L” needle: -1/4 2. Start the engine and allow it to warm up in low speed for a few minutes. 3. Turn the idle adjusting screw (T) counter- clockwise so that the saw chain does not turn. If the idling speed is too slow, turn the screw clockwise. 4. Make a test cut and adjust the “H” needle for best cutting power, not for maximum speed. •CHAIN BRAKE The chain brake is a device which stops the chain instantaneously if the chain saw recoils due to kickback. Normally, the brake is activated automatically by inertial force. It can also be activated manually by pushing the brake lever (left-hand guard) down toward the front. When the brake operates, a yellow cone pops up from the base of the brake lever. Releasing the Brake Pull the brake lever up toward the left-hand han- dle until it clicks into place. When the brake operates, release the throttle lever to slow down the engine speed. Continuous operation with the brake engaged will generate heat from the clutch and may cause trouble. At machine inspection prior to each job, check the operating condition of the brake following the steps.!WARNING! NOTE (1) Chain oil flow adjusting shaft (2) Rich (3) Lean (1) “L” needle (2) “H” needle (3) Idle adjusting screw (1) Chain oil
EN 125. Operating the Engine 1. Start the engine and grasp the handle secure- ly with both hands. 2. Pulling the throttle lever to maintain the chain operation, push the brake lever (left-hand guard) down toward the front using the back of your left hand. 3. When the brake operates and the chain is stopped, release the throttle lever. 4. Release the brake. •STOPPING THE ENGINE 1. Release the throttle lever to allow the engine to idle for a few minutes 2. Set the switch to the “O” (STOP) position. (1) Switch (1) Release (2) Activate the brake.
6. SawingEN 13 •Before proceeding to your job, read the sec- tion “For Safe Oper- ation”. It is recommend- ed to first practice saw- ing easy logs. This also helps you get accus- tomed to your unit. •Always follow the safety regulations. The chain saw must only be used for cutting wood. It is forbidden to cut other types of material. Vibrations and kickback vary with different mate- rials and the require- ments of the safety reg- ulations would not be respected. Do not use the chain saw as a lever for lifting, moving or splitting objects. Do not lock it over fixed stands. It is forbidden to hitch tools or applications to the PTO other than those specified by the manufacturer. • It is not necessary to force the saw into the cut. Apply only light pressure while running the engine at full throttle. •When the saw chain is caught in the cut, do not attempt to pull it out by force, but use a wedge or a lever to open the way. •GUARD AGAINST KICKBACK !WARNING!•This saw is equipped with a chain brake that will stop the chain in the event of kickback if oper- ating properly. You must check the chain brake operation before each usage by running the saw at full the throttle for 1-2 seconds and pushing the front hand guard forward. The chain should stop immediately with the engine at full speed. If the chain is slow to stop or does not stop, replace the brake band and clutch drum before use. •It is extremely important that the chain brake be checked for proper oper- ation before each use and that the chain be sharp in order to maintain the kick- back safety level of this saw. Removal of the safe- ty devices, inadequate maintenance, or incorrect replacement of the bar or chain may increase the risk to serious personal injury due to kickback. •FELLING A TREE 1. Decide the felling direction considering the wind, lean of the tree, location of heavy branches, ease of completing the task after felling and other factors. 2.While clearing the area around the tree, arrange a good foothold and retreat path. (1) Notch cut (2) Felling cut (3) Felling direction 6. Sawing
EN 146. Sawing 3. Make a notch cut one-third of the way into the tree on the felling side. 4. Make a felling cut from the opposite side of the notch and at a level slightly higher than the bottom of the notch. When you fell a tree, be sure to warn neighboring workers of the dan- ger. Bucking and Limbing •Always ensure your foothold. Do not stand on the log. •Be alert to the rolling over of a cut log. Especially when working on a slope, stand on the uphill side of the log. •Follow the instructions in “For Safe Operation” to avoid kickback of the saw. Before starting work, check the direction of bending force inside the log to be cut. Always finish cutting from the opposite side of the bend- ing direction to prevent the guide bar from being caught in the cut. A log lying on the ground Saw down halfway, then roll the log over and cut from the opposite side. A log hanging off the ground In area “A”, saw up from the bottom one-third and finish by sawing down from the top. In area “B”, saw down from the top one-third and finish by sawing up from the bottom. !WARNING! !WARNING!Cutting the limbs of Fallen Tree First check to which side the limb is bent. Then make the initial cut from the bent side and finish by sawing from the opposite side. Be alert to the springing back of a cut limb. Pruning of Standing Tree For pruning high up using a rope and a belt slings, carefully follow the instructions under “For your safety” (1.2). Cut up from the bottom, finish down from the top. •Do not work standing on unstable bases or rung ladders. •Do not overreach. •Do not cut above shoulder height. !WARNING! !WARNING! !WARNING!
7. MaintenanceEN 15 Before cleaning, the inspecting or repairing the unit, make sure that engine has stopped and is cool. Disconnect the spark plug to prevent acci- dental starting. •MAINTENANCE AFTER EACH USE 1. Air filter Loosen the knob and remove the air cleaner cover. Take off the filter elements and tap off attached sawdust. When they are extremely dirty, shake- wash with gasoline. Dry them completely before reinstalling. 2. Oiling port Dismount the guide bar and check the oiling port for clogging. 3. Guide bar When the guide bar is dismounted, remove saw- dust in the bar groove and the oiling port. •Sprocket noseGrease the nose sprocket from the feeding port on the tip of the bar. !WARNING!4. Others Check for fuel leakage and loose fastenings and damage to major parts, especially handle joints and guide bar mounting. If any defects are found, make sure to have them repaired before operating the saw again. •PERIODICAL SERVICE POINTS 1. Cylinder fins 1. Remove the starter case. 2. Remove sawdust between the cylinder fins. 3. Clean the valute area. 2. Fuel filter 1. Using a wire hook, take out the filter from the filler port. 2. Wash the filter with gasoline. Replace with new one if clogged with dirt completely. When returning the filter, use a pinch not to be folded the suction pipe.!WARNING! 7. Maintenance (1) Fuel filter (1) Oiling port (2) Grease port (3) Sprocket (1) Oiling port
EN 167. Maintenance 3. Oil filter 1. With a wire hook, take out the oil filter from the feeding port. 2. Wash the filter with gasoline. When returning the filter, use a pinch not to be folded the suction pipe. 4. Spark plug Clean the electrodes with a wire brush and reset the gap to 0.65 mm as necessary. 5. Sprocket Check for cracks and for excessive wear inter- fering with the chain drive. If the wear is consid- erable, replace it with new one. Never fit a new chain on a worn sprocket, or a worn chain on a new sprocket. 6. Way of the cooling air •The engine metal parts can burn your skin. Never touch the cylinder, muffler or ignition plug etc. during operation or right after stop- ping the engine. •Before starting the engine, check around the muffler and take off sawdust. If you do not, it !WARNING! !WARNING! will cause the overheating and a fire. For pre- venting the trouble, please keep clean around the muffler. This engine is air-cooled. Dust clogging between the inlet port of the cooling air and cylinder fins will cause overheating of the engine. Periodically check and clean the cylinder fins after removing the air cleaner and the cylinder cover. When installing the cylinder cover, make sure that switch wires and grom- mets are positioned correctly in place. 7. Muffler If you do not attach the muffler correctly, after engine starts, the muf- fler will be loosen and the hightemperature exhaust gas spout. After cleaning the muffler, pay attention to fit up the muffler according to the explanation as follows. 1. Muffler body, muffler cover and baffle will be combined cor- rectly. 2. Be sure the gasket is not broken. If it is broken, change to the new one. 3.Before tightening the screw, rub the gross on it. 4. After making a test run, re-tighten the screw (TORQUE: 7-8 Nm).) Right after stopping the engine, do not touch the muffler with ones bare hands. It will cause to burn your hands. If carbon clogs between the muffler, it will cause the poor-output and the trouble in starting. After each 100 hours, check and clean inside the muf- fler. !WARNING! !WARNING! IMPORTANT Champion RCJ-7Y (1) Oil filter(1) Inlet port of the cooling air
7. Maintenance of Saw Chain and Guide BarEN 17 1. Saw Chain It is very important for smooth and safe operation to always keep the cutters sharp. The cutters need to be sharpened when: •Sawdust becomes powder-like. •You need extra force to saw in. •The cut path does not go straight. •Vibration increases. •Fuel consumption increases. Cutter setting standards Be sure to wear safety gloves. Before filing: •Make sure the saw chain is held securely. •Make sure the engine is stopped. •Use a round file of proper size for the chain (5/32 in. - 4.0 mm). Place the file on the cutter and push straight for- ward. Keep the file position as illustrated. After each cutter has been filed, check the depth gauge and file it to the proper level as illustrated. Be sure to round off the front edge to reduce the chance of kickback or tie-strap breakage.!WARNING! !WARNING! !WARNING! Make sure every cutter has the same length and edge angles as illustrated. 2. Guide Bar •Reverse the bar occasionally to prevent partial wear. •The bar rail should always be square. Check for wear of the bar rail. Apply a ruler to the bar and the outside of a cutter. If a gap is observed between them, the rail is normal. Otherwise, the bar rail is worn. Such a bar needs to be corrected or replaced. (1) Appropriate gauge checker (2) Depth gauge standard (3) Make the shoul- der round: 0.25” - 0.64 mm (A) Cutter length (30°) Filing angle (85°) Side plate angle (60°) Top plate cutting angle (1) Ruler (2) Gap (3) No gap (4) Chain tilts 8. Maintenance of Saw Chain and Guide Bar
EN 189. Troubleshooting Guide 9. Troubleshooting Guide PROBLEME CAUSE REMEDY 1) Starting failure 2)Lack of power/Poor accel- eration/Rough idling 3)Oil does not come out–Check fuel for water or substandard mixture. –Check for engine flooding. –Check spark ignition. –Check fuel for water or substandard mixture. –Check air filter and fuel filter for clogging. –Check carburetor for inadequate adjustment. –Check oil for substandard quality. –Check oil passage and ports for clogging.–Replace with proper fuel. –Remove and dry the spark plug. –Then pull the starter again with no choke. –Replace with a new plug. –Replace with proper fuel. –Clean. –Readjust speed needles. –Replace. –Clean. If the unit seems to need further serv- ice, please consult with an authorized service shop in your area.