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GGP Italy SPA Chainsaw PRUNING PR270 Instructions Manual

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    							EN 105. Operating the Engine
    It is very dangerous to run
    a chainsaw that mounts broken parts or lacks
    any parts. Before starting engine, make sure
    that all the parts including bar and chain are
    installed properly.
    •STARTING THE ENGINE
    •Before starting the engine
    1. Fill fuel and chain oil tanks respectively, and
    tighten the caps securely.
    2. Continuously push the priming bulb until fuel
    comes in the bulb.
    3. Set the switch to “I” position.
    4. Pull out the choke knob to the second-stage
    position. The choke will close and the throttle
    lever will then be set in the starting position.
    When restarting immediately
    after stopping the engine, set the Choke knob in
    NOTE
    !WARNING!
    the first-stage position (choke open and throttle
    lever in the starting position).
    Once the choke knob has
    been pulled out, it will not return to the operating
    position even if you press down on it with your
    finger. When you wish to return the choke knob
    to the operating position, pull out the throttle
    lever instead.
    Before you start the
    engine, make sure the saw chain is not con-
    tacting anything.
    •Starting the engine on the ground
    Do not start the engine
    while the chain saw hangs in one hand. The
    saw chain may touch your body. This in very
    dangerous.
    Keep clear of the saw
    chain as it will start rotating upon starting of
    engine.
    5. While holding the saw unit securely on the
    ground, pull the starter rope vigorously.
    6. When engine has ignited, first push in the
    choke knob to the first-stage position and
    then pull the starter again to start the engine.
    7. Allow the engine to warm up with the throttle
    lever pulled slightly.
    !WARNING!
    !WARNING!
    !WARNING!
    NOTE
    5. Operating the Engine
    (1) Chain oil
    (2) Fuel
    (1) Throttle interlock
    (2) Throttle lever
    Choke knob:
    (1) When the engine is
    cool
    (2) When the engine is
    warm up
    (3) After the engine
    starts
    (1) Switch       
    						
    							5. Operating the EngineEN 11
    •Starting the engine on a tree
    Carefully follow the
    instructions under “For your safety” (1.2).
    •CHECKING THE OIL SUPPLY 
    Make sure to set up the bar
    and the chain when checking the oil supply.
    If not, the rotating parts may be exposed. It is
    very dangerous.
    After starting the engine, run the chain at medi-
    um speed and see if chain oil is scattered off as
    shown in the figure.
    The chain oil flow can be changed by inserting a
    screwdriver in the hole on bottom of the clutch
    side.  Adjust according to your work conditions.
    The oil tank should become
    nearly empty by the time fuel is used up. Be sure
    to refill the oil tank every time when refueling the
    saw.
    •ADJUSTING THE CARBURETOR
    The carburetor on your unit has been factory
    adjusted,  but may require fine tuning due to a
    change in operating conditions.
    Before adjusting the carburetor, make sure that
    the provided air/fuel filters are clean and fresh
    and the fuel properly mixed.
    NOTE
    !WARNING!
    !WARNING!
    When adjusting, take the following steps:
    Be sure to adjust the carbu-
    retor with the bar chain attached.
    1. “H” and “L” needles are restricted within the
    number of turn as shown below.
    “H” needle: -1/4
    “L” needle: -1/4
    2. Start the engine and allow it to warm up in
    low speed for a few minutes.
    3. Turn the idle adjusting screw (T) counter-
    clockwise so that the saw chain does not
    turn. If the idling speed is too slow, turn the
    screw clockwise.
    4. Make a test cut and adjust the “H” needle for
    best cutting power, not for maximum speed.
    •CHAIN BRAKE
    The chain brake is a device which stops the
    chain instantaneously if the chain saw recoils
    due to kickback.
    Normally, the brake is activated automatically by
    inertial force. It can also be activated manually
    by pushing the brake lever (left-hand guard)
    down toward the front.
    When the brake operates, a yellow cone pops up
    from the base of the brake lever.
    Releasing the Brake
    Pull the brake lever up toward the left-hand han-
    dle until it clicks into place.
    When the brake operates,
    release the throttle lever to slow down the
    engine speed. Continuous operation with the
    brake engaged will generate heat from the
    clutch and may cause trouble.
    At machine inspection prior to each job,
    check the operating condition of the brake
    following the steps.!WARNING!
    NOTE
    (1) Chain oil flow
    adjusting shaft
    (2) Rich
    (3) Lean
    (1) “L” needle
    (2) “H” needle
    (3) Idle adjusting
    screw
    (1) Chain oil    
    						
    							EN 125. Operating the Engine
    1. Start the engine and grasp the handle secure-
    ly with both hands.
    2. Pulling the throttle lever to maintain the chain
    operation, push the brake lever (left-hand
    guard) down toward the front using the back
    of your left hand.
    3. When the brake operates and the chain is
    stopped, release the throttle lever.
    4. Release the brake.
    •STOPPING THE ENGINE
    1. Release the throttle lever to allow the engine
    to idle for a few minutes
    2. Set the switch to the “O” (STOP) position.
    (1) Switch
    (1) Release
    (2) Activate the brake.   
    						
    							6. SawingEN 13
    •Before proceeding to
    your job, read the sec-
    tion “For Safe Oper-
    ation”. It is recommend-
    ed to first practice saw-
    ing easy logs. This also
    helps you get accus-
    tomed to your unit.
    •Always follow the safety
    regulations. The chain
    saw must only be used
    for cutting wood. It is
    forbidden to cut other
    types of material.
    Vibrations and kickback
    vary with different mate-
    rials and the require-
    ments of the safety reg-
    ulations would not be
    respected. Do not use
    the chain saw as a lever
    for lifting, moving or
    splitting objects. Do not
    lock it over fixed stands.
    It is forbidden to hitch
    tools or applications to
    the PTO other than
    those specified by the
    manufacturer.
    •
    It is not necessary to force the saw into the
    cut. Apply only light pressure while running the
    engine at full throttle.
    •When the saw chain is caught in the cut, do
    not attempt to pull it out by force, but use a
    wedge or a lever to open the way.
    •GUARD AGAINST KICKBACK
    !WARNING!•This saw is equipped with
    a chain brake that will
    stop the chain in the
    event of kickback if oper-
    ating properly. You must
    check the chain brake
    operation before each
    usage by running the saw
    at full the throttle for 1-2
    seconds and pushing the
    front hand guard forward.
    The chain should stop
    immediately with the
    engine at full speed. If the
    chain is slow to stop or
    does not stop, replace the
    brake band and clutch
    drum before use.
    •It is extremely important
    that the chain brake be
    checked for proper oper-
    ation before each use and
    that the chain be sharp in
    order to maintain the kick-
    back safety level of this
    saw. Removal of the safe-
    ty devices, inadequate
    maintenance, or incorrect
    replacement of the bar or
    chain may increase the
    risk to serious personal
    injury due to kickback.
    •FELLING A TREE
    1. Decide the felling direction considering the
    wind, lean of the tree, location of heavy
    branches, ease of completing the task after
    felling and other factors.
    2.While clearing the area around the tree,
    arrange a good foothold and retreat path.
    (1) Notch cut
    (2) Felling cut
    (3) Felling direction
    6. Sawing   
    						
    							EN 146. Sawing
    3. Make a notch cut one-third of the way into
    the tree on the felling side.
    4. Make a felling cut from the opposite side of
    the notch and at a level slightly higher than
    the bottom of the notch.
    When you fell a tree, be
    sure to warn neighboring workers of the dan-
    ger.
    Bucking and Limbing
    •Always ensure your foothold. Do not stand
    on the log.
    •Be alert to the rolling over of a cut log.
    Especially when working on a slope, stand
    on the uphill side of the log.
    •Follow the instructions in “For Safe
    Operation” to avoid kickback of the saw.
    Before starting work, check the direction of
    bending force inside the log to be cut. Always
    finish cutting from the opposite side of the bend-
    ing direction to prevent the guide bar from being
    caught in the cut.
    A log lying on the ground
    Saw down halfway, then roll the log over and cut
    from the opposite side.
    A log hanging off the ground
    In area “A”, saw up from the bottom one-third
    and finish by sawing down from the top. In area
    “B”, saw down from the top one-third and finish
    by sawing up from the bottom.
    !WARNING!
    !WARNING!Cutting the limbs of Fallen Tree
    First check to which side the limb is bent. Then
    make the initial cut from the bent side and finish
    by sawing from the opposite side.
    Be alert to the springing
    back of a cut limb.
    Pruning of Standing Tree
    For pruning high up using a
    rope and a belt slings, carefully follow the
    instructions under “For your safety” (1.2).
    Cut up from the bottom, finish down from the
    top.
    •Do not work standing on unstable bases or
    rung ladders.
    •Do not overreach.
    •Do not cut above shoulder height.
    !WARNING!
    !WARNING!
    !WARNING!     
    						
    							7. MaintenanceEN 15
    Before cleaning, the
    inspecting or repairing the unit, make sure
    that engine has stopped and is cool.
    Disconnect the spark plug to prevent acci-
    dental starting.
    •MAINTENANCE AFTER EACH USE
    1. Air filter
    Loosen the knob and remove the air cleaner
    cover. 
    Take off the filter elements and tap off attached
    sawdust. When they are extremely dirty, shake-
    wash with gasoline. Dry them completely before
    reinstalling.
    2. Oiling port
    Dismount the guide bar and check the oiling port
    for clogging.
    3. Guide bar
    When the guide bar is dismounted, remove saw-
    dust in the bar groove and the oiling port.
    •Sprocket noseGrease the nose sprocket from the feeding port
    on the tip of the bar.
    !WARNING!4. Others
    Check for fuel leakage and loose fastenings and
    damage to major parts, especially handle joints
    and guide bar mounting.
    If any defects are found, make sure to have them
    repaired before operating the saw again.
    •PERIODICAL SERVICE POINTS
    1. Cylinder fins
    1. Remove the starter case.
    2. Remove sawdust between the cylinder fins.
    3. Clean the valute area.
    2. Fuel filter
    1. Using a wire hook, take out the filter from the
    filler port.
    2. Wash the filter with gasoline. Replace with
    new one if clogged with dirt completely.
    When returning the filter,
    use a pinch not to be folded the suction pipe.!WARNING!
    7. Maintenance
    (1) Fuel filter
    (1) Oiling port
    (2) Grease port
    (3) Sprocket
    (1) Oiling port      
    						
    							EN 167. Maintenance
    3. Oil filter
    1. With a wire hook, take out the oil filter from
    the feeding port.
    2. Wash the filter with gasoline.
    When returning the filter,
    use a pinch not to be folded the suction pipe.
    4. Spark plug
    Clean the electrodes with a wire brush and reset
    the gap to 0.65 mm as necessary.
    5. Sprocket
    Check for cracks and for excessive wear inter-
    fering with the chain drive. If the wear is consid-
    erable, replace it with new one. Never fit a new
    chain on a worn sprocket, or a worn chain on a
    new sprocket.
    6. Way of the cooling air
    •The engine metal parts can burn your skin.
    Never touch the cylinder, muffler or ignition
    plug etc.  during operation or right after stop-
    ping the engine.
    •Before starting the engine, check around the
    muffler and take off sawdust. If you do not, it
    !WARNING!
    !WARNING!
    will cause the overheating and a fire. For pre-
    venting the trouble, please keep clean around
    the muffler.
    This engine is air-cooled. Dust clogging between
    the inlet port of the cooling air and cylinder fins
    will cause overheating of the engine. Periodically
    check and clean the cylinder fins after removing
    the air cleaner and the cylinder cover.
    When installing the cylinder
    cover, make sure that switch wires and grom-
    mets are positioned correctly in place.
    7. Muffler
    If you do not attach the
    muffler correctly, after engine starts, the muf-
    fler will be loosen and the hightemperature
    exhaust gas spout. After cleaning the muffler,
    pay attention to fit up the muffler according to
    the explanation as follows.
    1. Muffler body, muffler
    cover and baffle will
    be combined cor-
    rectly.
    2. Be sure the gasket
    is not broken. If it is
    broken, change to
    the new one.
    3.Before tightening
    the screw, rub the
    gross on it.
    4. After making a test run, re-tighten the screw
    (TORQUE: 7-8 Nm).)
    Right after stopping the
    engine, do not touch the muffler with ones
    bare hands. It will cause to burn your hands.
    If carbon clogs between the muffler, it will cause
    the poor-output and the trouble in starting. After
    each 100 hours, check and clean inside the muf-
    fler.
    !WARNING!
    !WARNING!
    IMPORTANT
    Champion
    RCJ-7Y
    (1) Oil filter(1) Inlet port of the
    cooling air      
    						
    							7. Maintenance of Saw Chain and Guide BarEN 17
    1. Saw Chain
    It is very important for
    smooth and safe operation to always keep
    the cutters sharp.
    The cutters need to be sharpened when:
    •Sawdust becomes powder-like.
    •You need extra force to saw in.
    •The cut path does not go straight.
    •Vibration increases.
    •Fuel consumption increases.
    Cutter setting standards
    Be sure to wear safety
    gloves.
    Before filing:
    •Make sure the saw chain is held securely.
    •Make sure the engine is stopped.
    •Use a round file of proper size for the chain
    (5/32 in. - 4.0 mm).
    Place the file on the cutter and push straight for-
    ward.
    Keep the file position as illustrated.
    After each cutter has been filed, check the depth
    gauge and file it to the proper level as illustrated.
    Be sure to round off the
    front edge to reduce the chance of kickback
    or tie-strap breakage.!WARNING!
    !WARNING!
    !WARNING!
    Make sure every cutter has the same length and
    edge angles as illustrated.
    2. Guide Bar
    •Reverse the bar occasionally to prevent partial
    wear.
    •The bar rail should always be square. 
    Check for wear of the bar rail. Apply a ruler to the
    bar and the outside of a cutter. If a gap is
    observed between them, the rail is normal.
    Otherwise, the bar rail is worn. Such a bar needs
    to be corrected or replaced.
    (1) Appropriate
    gauge checker 
    (2) Depth gauge
    standard
    (3) Make the shoul-
    der round: 
    0.25”
    - 0.64 mm
    (A) Cutter length
    (30°) Filing angle
    (85°) Side plate angle
    (60°) Top plate cutting
    angle
    (1) Ruler
    (2) Gap
    (3) No gap
    (4) Chain tilts
    8. Maintenance of Saw Chain and Guide Bar     
    						
    							EN 189. Troubleshooting Guide
    9. Troubleshooting Guide
    PROBLEME CAUSE REMEDY
    1)
    Starting failure
    2)Lack of
    power/Poor accel-
    eration/Rough
    idling
    3)Oil does not
    come out–Check fuel for water or substandard
    mixture. 
    –Check for engine flooding.
    –Check spark ignition. 
    –Check fuel for water or substandard
    mixture. 
    –Check air filter and fuel filter for
    clogging. 
    –Check carburetor for inadequate
    adjustment.
    –Check oil for substandard quality. 
    –Check oil passage and ports for
    clogging.–Replace with proper fuel.
    –Remove and dry the spark plug.
    –Then pull the starter again with no
    choke. 
    –Replace with a new plug. 
    –Replace with proper fuel.
    –Clean.
    –Readjust speed needles. 
    –Replace. 
    –Clean.
    If the unit seems to need further serv-
    ice, please consult with an authorized
    service shop in your area. 
    						
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