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GGP Italy SPA Chainsaw PRUNING PR270 Instructions Manual

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    							171501050/0Realizzazione: EDIPROM / bergamo
    GGP ITALY 
    SPA
    Via del Lavoro, 6
    I-31033 Castelfranco Veneto (TV) ITALY
    Motosega - MANUALE DI ISTRUZIONI
    ATTENZIONE: prima di utilizzare la macchina, leggere attentamente il
    presente libretto.
    Chain-saw - OPERATOR’S MANUAL
    WARNING: read thoroughly the instruction booklet before using this
    machine.
    Scie à chaîne - MANUEL D’UTILISATION
    ATTENTION: lire attentivement le manuel avant dutiliser cette
    machine.
    Motorsäge - GEBRAUCHSANWEISUNG
    ACHTUNG: vor Inbetriebnahme des Geräts die Gebrauchsanleitung
    aufmerksam lesen.
    Motosierra - MANUAL DE INSTRUCCIONES
    CUIDADO: antes de utilizar esta máquina, lea atentamente el manual
    de instrucciones.
    Kettingzaag - GEBRUIKERSHANDLEIDING
    LET OP: Voordat u de deze machine gaat gebruiken dient u eerst deze
    handleiding aandachtig door te lezen.
    Motosserra - MANUAL DE INSTRUÇÕES
    ATENCAO! Antes de usar a moto-roçadeira, ler com atenção este manual
    de instruções.
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    Motorlu testere - KULLANIM KILAVUZU
    D‹KKAT! Makineyi kullanmadan önce talimatlar içeren kılavuzu dikkatle
    okuyun.
    Spalinowa piła łańcuchowa - INSTRUKCJE OBSŁUGI
    UWAGA: Przed użyciem urządzenia przeczytaj uważnie niniejszą
    instrukcję.
    Motorna verižna žaga - PRIROČNIK ZA UPORABU
    POZOR: Preden uporabite stroj, pazljivo preberite priročnik
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    Motorna pila - PRIRUČNIK ZA UPORABO
    POZOR: Prije nego pristupite uporabi stroja, pažljivo pročitajte
    upute.
    FRENITNLDEESPTELTRSLPLRUHR  
    						
    							1. For Safe OperationEN 1
    Dear Customer,
    Firstly, we wish to thank you for having chosen our products and hope that the use of this machine will
    be extremely satisfying for you and fully meet your expectations. This manual has been drawn up to
    allow your to get to know your machine well and use it in safe and efficient conditions; please do not
    forget that it is an integral part of the machine and keep it to hand to be consulted at all times and con-
    sign it with the machine if you should sell or lend it to others.
    Your new machine has been designed and manufactured to current standards and is safe and reliable
    if used in full respect of the instructions contained in this manual (forecast use); any other use or fail-
    ure to comply with the instructions for safe use, maintenance and repair shall be considered as
    “improper use”, cause the warranty to become null and void and relieve the Manufacturer from all
    responsibility, with the user becoming responsible for charges for damages or personal or third party
    injury.
    If any slight differences are found between the description herein and the machine you own, please
    bear in mind that due to continual product improvement, the information contained in this manual is
    subject to modification without prior notice or obligatory updating,  although the essential features for
    the purposes of safety and operation remain unchanged. In the event of doubt, please contact your
    dealer. Enjoy your work!
    1.For Safe Operation ......................................................... 12.Explanation of Symbols on the Machine  ....................... 63.Installing Guide Bar and Saw Chain  .............................. 74.Fuel and Chain Oil  ......................................................... 85.Operating the Engine  ................................................... 106.Sawing .......................................................................... 137.Maintenance ................................................................. 158.Maintenance of Saw Chain and Guide Bar  ................. 179.Troubleshooting Guide ................................................. 18
    Contents
    This chainsaw has been espe-
    cially designed for tree mainte-
    nance and should therefore
    only be used by trained opera-
    tors when working on trees.
    !WARNING!
    EXPLANATION OF SYMBOLS
    AND SAFETY WARNINGS1.Read, understand and follow all warnings.2.Warning! Danger of kickback.3.Use the chain saw with two hands.4.Read operators instruction book before operating this
    machine.
    5.Wear head, eye and ear protection.6.Wear strong working gloves.7.Wear boots or protective shoes with grippy soles and steel
    toecaps.
    8.Use appropriate protections for foot-leg and hand-arm .9.This saw is for trained tree service operators only. 
    WARNING!!!
    RISK OF DAMAGING HEARING
    IN NORMAL CONDITIONS OF USE, THIS MACHINE MAY INVOLVE A DAILY LEVEL
    OF PERSONAL EXPOSURE TO NOISE FOR THE OPERATOR EQUAL TO OR
    GREATER THAN
    85 dB(A)
    1. For Safe Operation    
    						
    							EN 21. For Safe Operation
    1.Never operate a chain saw
    when you are fatigued, ill, or
    upset, or under the influence of
    medication that may make you
    drowsy, or if you are under the
    influence of alcohol or drugs.
    2.Use safety footwear, snug fit-
    ting clothing and eye, hearing and
    head protection devices.
    Use the vibration-proof glove.
    3.Keep the saw chain sharp and
    the saw, including the AV system,
    well maintained. A dull chain will
    increase cutting time, and press-
    ing a dull chain through wood will
    increase the vibrations transmit-
    ted to your hands. A saw with
    loose components or with dam-
    aged or worn AV buffers will also
    tend to have higher vibration lev-
    els.
    4.All the above mentioned pre-
    cautions do not guarantee that
    you will not sustain whitefinger
    diseaseor carpal tunnel syn-
    drome.
    Therefore, continual and regular
    users should monitor closely the
    condition of their hands and fin-
    gers. If any of the above symp-
    toms appear, seek medical advice
    immediately.
    5.Always use caution when han-
    dling fuel. Wipe up all spills and
    then move the chain saw at least 3
    m from the fueling point before
    starting the engine.
    6.Eliminate all sources of sparks
    or flame (i.e. smoking, open
    flames, or work that can cause
    sparks) in the areas where fuel is
    mixed, poured, or stored.
    7.Do not smoke while handling
    fuel or while operating the chain
    saw.
    8.Do not allow other persons to
    be near the chain saw when start-
    ing or cutting. Keep bystanders
    and animals out of the work area.
    Children, pets and bystanders
    should be a minimum of 10 m
    away when you start or operate
    the chain saw.
    9.Never start cutting until you
    have a clear work area, secure
    footing, and a planned retreat
    path from the falling tree.
    10.Always hold the chain saw
    firmly with both hands when the
    engine is running. Use a firm grip
    with thumb and fingers encircling
    the chain saw handles.
    11.Keep all parts of your body
    away from the saw chain when the
    engine is running.
    12.Before you start the engine,
    make sure the saw chain is not
    contacting anything.
    13.Always carry the chain saw
    with the engine stopped, the
    guide bar and saw chain to the
    rear, and the muffler away from
    your body.
    14.Always carry the chain saw
    with the engine stopped, the
    guide bar and saw chain to the
    rear, and the muffler away from
    your body.
    15.All chain saw service, other
    than the items listed in the
    Owner’s Manual, should be per-
    formed by competent chain saw
    service personnel. (E.g., if improp-
    er tools are used to remove the
    flywheel, or if an improper tool is
    used to hold the flywheel in order
    to remove the clutch, structural
    1. For Safe Operation  
    						
    							1. For Safe OperationEN 3
    damage to the flywheel could
    occur which could subsequently
    cause the flywheel to disinte-
    grate.)
    16.Always shut off the engine
    before setting it down.
    17.Use extreme caution when
    cutting small size brush and
    saplings because slender material
    may catch the saw chain and be
    whipped toward you or pull you
    off balance.
    18.When cutting a limb that is
    under tension, be alert for spring-
    back so that you will not be struck
    when the tension in the wood
    fibers is released.
    19.Never cut in high wind, bad
    weather, when visibility is poor or
    in very high or low temperatures.
    Always check the tree for dead
    branches which could fall during
    the felling operation.
    20.Keep the handles dry, clean
    and free of oil or fuel mixture.
    21.Operate the chain saw only in
    well ventilated areas. Never start
    or run the engine inside a closed
    room or building. Exhaust fumes
    contain dangerous carbon
    monoxide.
    22.Do not operate the chain saw
    in a tree unless specially trained to
    do so.
    23.Guard against kickback.
    Kickback is the upward motion of
    the guide bar which occurs when
    the saw chain at the nose of the
    guide bar contacts an object.
    Kickback can lead to dangerous
    loss of control of the chain saw.
    24.When transporting your chain
    saw, make sure the appropriate
    guide bar scabbard is in place.
    1.1 KICKBACK SAFETY PRECAUTIONS FOR
    CHAIN SAW USERS 
    Kickback may occur when
    the nose or tip of the guide bar touches an
    object, or when the wood closes in and
    pinches the saw chain in the cut. Tip contact
    in some cases may cause a lightning fast
    reverse reaction, kick-
    ing the guide bar up
    and back towards the
    operator.
    Pinching the saw
    chain along the top of
    the guide bar may
    push the guide bar
    rapidly back towards the operator. Either of
    these reactions may cause you to lose control
    of the saw, which could result in serious per-
    sonal injury.
    • Do not rely exclusively on the safety devices
    built into your saw. As a chain saw user you
    should take several steps to keep cutting
    jobs free from accident or injury.
    1. With a basic understanding of kickback you
    can reduce or eliminate the element of surprise.
    Sudden surprise contributes to accidents.
    2. Keep a good grip on the saw
    with both hands, the right hand on
    the rear handle, and the left hand
    on the front handle, when the
    engine is running. Use a firm grip
    with thumbs and fingers encircling
    the chain saw handles. A firm grip
    will help you reduce kickback and
    maintain control of the saw.
    3. Make certain that the area in
    which you are cutting is free from
    obstructions. Do not let the nose
    of the guide bar contact a log,
    branch, or any other obstruction
    which could be hit while you are
    operating the saw.
    4. Cut at high engine speeds.
    5. Do not overreach or cut above
    shoulder height.
    6. Follow the manufacturer’s
    sharpening and maintenance
    instructions for the saw chain.
    7. Only use replacement bars and
    chains specified by the manufac-
    turer or the equivalent.
    !WARNING! 
    						
    							1.2 WORKING WITH TREE SERVICE CHAIN-
    SAWS FROM A ROPE AND HARNESS
    This chapter sets out working practices to
    reduce the risk of injury from tree service chain-
    saws when working at height from a rope and
    harness. 
    While it may form the basis of guidance and
    training literature, it should not be regarded as a
    substitute for formal training.
    General requirements working at height
    Operators of tree service chainsaws working at
    height from a rope and harness should never
    work alone. 
    A competent ground worker trained in appropri-
    ate emergency procedures should assist them.
    Operators of tree service chainsaws for this work
    should be trained in general safe climbing and
    work positioning techniques and shall properly
    equipped with harnesses,  ropes, strops, kara-
    biners and other equipment for maintaining
    secure and safe working positions for both
    themselves and the saw.
    Preparing to use the saw in the tree
    The chainsaw should checked,
    fuelled, started and warmed up
    by the ground worker before it is
    sent up to the operator in the
    tree. 
    The chainsaw should be fitted
    with a suitable strop for attach-
    ing to the operator’s harness:
    a) choke the strop around the attachment point
    on the rear of the saw (A);
    b) provide suitable karabiners to allow indirect
    (i.e. via the strop) and direct attachment (i.e.at the attachment point on the saw) of saw to
    the operators harness;
    c) ensure the saw is securely attached when it is
    being sent up to the operator;
    d) ensure the saw it secured to the harness
    before it is disconnected from the means of
    ascent.
    The saw should only be attached to the recom-
    mended attachment points on the harness.
    These may be at mid-point (front or rear) or at
    the sides. 
    Where possible attaching the saw to centre rear
    mid-point will keep it clear of climbing lines and
    support its weight centrally down the operator’s
    spine.
    When moving the saw from
    any attachment point to
    another,  operators should
    ensure it is secured in the
    new position before releasing
    it from the previous attach-
    ment point.
    Using the chainsaw in the tree
    An analysis of accidents with these saws during
    tree service operations shows the primary cause
    as being inappropriate one-handed use of the
    saw. In the vast majority of accidents, operators
    fail to adopt a secure work position witch allows
    them to hold both handles of the saw. 
    This results in an increased risk of injury due to:
    •  not having a firm grip on the saw if it kicks
    back;
    •  a lack of control of the saw such that it is
    more liable to contact climbing lines and
    operators body (particularly the left hand and
    arm)
    •  losing control from insecure work position
    resulting in contact with the saw (unexpected
    movement during operation of the saw) EN 4
    1. For Safe Operation
    (A)    
    						
    							Securing the work position for two-handed
    use
    To allow the operator to hold the saw with both
    hands,  they should as general rule, aim for
    secure work position where they are operating
    the saw at:
    •  hip level when cutting horizontal sections;
    •  solar plexus level when cutting vertical sec-
    tions.  
    Where the operator is working close into vertical
    stems with a low lateral forces on their work
    position, then a good footing may be all that is
    needed to maintain a secure work position. 
    However as operators
    move away from the
    stem, they will need to
    take steps to remove or
    counteract the increasing
    lateral forces by, for
    example, a re-direct of
    the main line via a sup-
    plementary anchor point
    or using an adjustable
    strop direct from the har-
    ness to a supplementary
    anchor point.
    Gaining a good footing at
    the working position can
    be assisted by use of a
    temporary foot stirrup
    created from an endless
    sling.
    Starting the saw in the tree
    When starting the saw in the tree, the operator
    should:
    a) apply the chain brake before starting;
    b)  hold saw on either the left or right of the
    body when starting:
    1) on the left side hold the saw with either the
    left hand on the front handle or the right hand
    on the rear handle and thrust the saw away
    from the body while holding the pull starter
    cord in the other hand;
    2) on the right side, hold the saw with the right
    hand on either handle and thrust the saw
    away from the body while holding the pull
    starter cord in the left hand. The chain brake should always be engaged
    before lowering a running saw onto its strop.
    Operators should always check the saw has suf-
    ficient fuel before undertaking critical cuts.
    One-hand use of the chainsaw
    Operators should not use tree service chainsaws
    onehanded in place of unstable work positioning
    or in preference to a handsaw when cutting small
    diameter wood at the branch tips.
    Tree service chainsaws should only be used
    one-handed where:
    •  the operator cannot
    gain a work posi-
    tion enabling two-
    handed use; and
    •  they need to sup-
    port their working
    position with one
    hand; and
    • the saw is being
    used at full stretch,
    at right angles to
    and out of line with the operator’s body.
    Operators should never:
    •  cut with the kickback zone at the tip of the
    chainsaw guide bar
    •  ‘hold and cut’ sections
    •  attempt to catch falling sections.
    Freeing a trapped saw
    If the saw should become trapped during cut-
    ting, operators should:
    •switch off the saw and attach it securely to the
    tree inboard (i.e. towards the truck side) of the
    cut or to a separate tool line;
    •pull the saw from the kerf whilst lifting the
    branch as necessary;
    •if necessary, use a handsaw or second chain
    saw to release the trapped saw by cutting a
    minimum of 30 cm away from the trapped
    saw.
    Whether a handsaw or a chainsaw is used to free
    a stuck saw, the release cuts should always be
    outboard (toward the tips of the branch), in order
    to prevent the saw being taken with the section
    and further complicating the situation.
    1. For Safe OperationEN 5    
    						
    							EN 62. Explanation of Symbols on the Machine
    For safe operation and
    maintenance, symbols are carved in relief on
    the machine.
    According to these indications, please be
    careful not to make any mistake.
    The port to refuel “MIX GASO-
    LINE”
    Position:Fuel cap
    The port to top up chain oil
    Position:Oil cap
    Setting the switch to the “I”
    position, the engine starts.
    Setting the switch to the “O”
    position, the engine stops
    immediately.
    Position: Front at the top of
    the rear handle
    Starting the engine. If you pull
    out the choke knob (at the
    back-right of the rear handle)
    to the point of the arrow, you
    can set the starting mode as
    follows:
    •First-stage position – start-
    ing mode when the engine is
    warm.
    •Second-stage position –
    starting mode when the
    engine is cold.
    Position:Upper-right of the
    aircleaner cover
    !WARNING!The screw under the “H”
    stamp is The High-speed
    adjustment screw.
    The screw under the “L” stamp
    is The Slow-speed adjustment
    screw.
    The screw at the left of the “T”
    stamp is the Idle adjustment
    screw.
    Position:Left side of the rear
    handle
    Shows the directions that the
    chain brake is released (white
    arrow) and activated (black
    arrow).
    Position:Front of the chain
    cover
    If you turn the rod by screw-
    driver follow the arrow to the
    MAX position, the chain oil
    flow more, and if you turn to
    the MIN position, less.
    Position:Bottom of the
    power unit
    2. Explanation of Symbols on the Machine   
    						
    							3. Installing Guide Bar and Saw ChainEN 7
    A standard saw unit package contains the items
    as illustrated.
    Open the box and install the guide bar and the
    saw chain on the power unit as follows:
    The saw chain has very
    sharp edges. Use thick protective gloves for
    safety.
    1. Pull the guard towards the front handle to
    check that the chain brake is not engaged.
    2. Loosen the nuts and remove the chain cover.
    3. Fix the hanger on the rear of power unit by
    screw.
    4. Mount the guide bar then fit the saw chain
    around the bar and sprocket.
    !WARNING!
    Pay attention to the correct
    direction of the saw chain.
    5. Fit the chain tensioner nut into the lower hole
    of the guide bar, then install the chain cover,
    and fasten the mounting nut to finger tight-
    ness.
    When installing the
    chain cover, be
    sure to fit the hook
    completely at the
    rear end of the
    cover.
    6. While holding up the tip of the bar, adjust the
    chain tension by turning the tensioner screw
    until the tie straps just touch the bottom side
    of the bar rail.
    7. Tighten the nuts securely with the bar tip held
    up (12 ~ 15 Nm). Then check the chain for
    smooth rotation and proper tension while
    moving it by hand. If necessary, readjust with
    the chain cover loose.
    8. Tighten the tensioner screw.
    A new chain will expand its
    length in the beginning of use. Check and read-
    just the tension frequently as a loose chain can
    easily derail or cause rapid wear of itself and the
    guide bar.
    NOTE
    !WARNING!
    NOTE
    3. Installing Guide Bar and Saw Chain
    (1) Power unit
    (2) Bar protector
    (3) Guide bar
    (4) Saw chain
    (5) Plug wrench
    (6) Screwdriver for carburetor adjustment
    1) Chain cover
    (2) Chain Tensioner
    nut
    (3) Hole
    (1)
    (1) Hanger
    (1) Moving
    direction
    (1) Loosen
    (2) Tighten
    (3) Tensioner
    screw
    (1) Tighten       
    						
    							EN 84. Fuel and Chain Oil
    • FUEL
    Gasoline is very flamma-
    ble. Avoid smoking or bringing any flame or
    sparks near fuel. 
    Make sure to stop the engine and allow it cool
    before refueling the unit. 
    Select outdoor bare ground for fueling and
    move at least 3 m (10 ft) away from the fuel-
    ing point before starting the engine.
    •The engines are lubricated by oil specially for-
    mulated for air-cooled 2-cycle gasoline engine
    use. Use an anti-oxidant added quality oil
    expressly labeled for air-cooled 2-cycle engine
    use (JASO FC GRADE OIL or ISO EGC
    GRADE).
    •Do not use BIA or TCW (2-stroke water-cool-
    ing type) mixed oil.
    •RECOMMENDED MIXING RATIO GASO-
    LINE 50: OIL 1
    •Exhaust emission are controlled by the funda-
    mental engine parameters and components
    (eq., carburation, ignition timing and port tim-
    ing) without addition of any major hardware or
    the introduction of an inert material during
    combustion.
    •These engines are certified to operate on
    unleaded gasoline.
    •Make sure to use gasoline with a minimum
    octane number of 89RON (USA/Canada:
    87AL).
    •If you use a gasoline of a lower octane value
    !WARNING!
    than prescribed, there is a danger that the
    engine temperature may rise and an engine
    problem such as piston seizing may conse-
    quently occur.
    •Unleaded gasoline is recommended to reduce
    the contamination of the air for the sake of
    your health and the environment.
    •Poor quality gasolines or oils may damage
    sealing rings, fuel lines or fuel tank of the
    engine.
    •HOW TO MIX FUEL
    Pay attention to agitation.
    1. Measure out the quantities of gasoline and oil
    to be mixed.
    2.Put some of the gasoline into a clean,
    approved fuel container.
    3. Pour in all of the oil and agitate well.
    4. Pour in the rest of gasoline and agitate again
    for at least one minute. As some oils may be
    difficult to agitate depending on oil ingredi-
    ents, sufficient agitation is necessary for the
    engine to last long. Be careful that, if the agi-
    tation is insufficient, there is an increased
    danger of early piston seizing due to abnor-
    mally lean mixture.
    5. Put a clear indication on the outside of the
    container to avoid mixing up with gasoline or
    other containers.
    6. Indicate the contents on outside of container
    for easy identification.
    •FUELING THE UNIT
    1. Untwist and remove the fuel cap. Rest the
    cap on a dustless place..
    2. Put fuel into the fuel tank to 80% of the full
    capacity.
    3. Fasten the fuel cap securely and wipe up any
    fuel spillage around the unit.
    !WARNING!
    4. Fuel and Chain Oil  
    						
    							4. Fuel and Chain OilEN 9
    1. Select flat and bare ground for fueling.
    2. Move at least 10 feet (3 meters) away from
    the fueling point before starting the
    engine.
    3. Stop the engine before refueling the unit.
    At that time, be sure to sufficiently agitate
    the mixed gasoline in the container.
    •FOR YOUR ENGINE LIFE, AVOID:
    1. FUEL WITH NO OIL (RAW GASOLINE) – It will
    cause severe damage to the internal engine
    parts very quickly.
    2. GASOHOL – It can cause deterioration of
    rubber and/or plastic parts and disruption of
    engine lubrication.
    3. OIL FOR 4-CYCLE ENGINE USE – It can
    cause spark plug fouling, exhaust port block-
    ing, or piston ring sticking.
    4.
    Mixed fuels which have been left unused
    for a period of one monthor more may clog
    the carburetor and result in the engine failing
    to operate properly.
    5. In the case of storing the product for a long
    period of time, clean the fuel tank after ren-
    dering it empty. Next, activate the engine and
    empty the carburetor of the composite fuel.
    6. In the case of scrapping the used mixed oil
    container, scrap it only at an authorized
    repository site.
    Moreover, normal wear and
    change in product with no functional influence
    are not covered by the warranty. Also, be careful
    that, if the usage in the instruction manual is not
    observed as to the mixed gasoline, etc.
    described therein, it may not be covered by the
    warranty.
    •CHAIN OIL
    Only use special oil for chain
    saws or adhesive oil for chain saws. Do not use
    oil containing impurities so as not to block the oil
    filter and to prevent irreparable damage to the oil
    pump.
    The special oil for lubricating
    the chain is biodegradable. Use of a mineral oil
    or engine oil causes serious damage to the envi-
    ronment.
    IMPORTANT
    IMPORTANT
    NOTE
    !WARNING!It is essential that you use good quality oil to
    lubricate the cutting parts effectively. Used or
    poor quality oil does not guarantee good lubri-
    cation and reduces the duration of the chain and
    bar.
    It is always worth topping up the oil tank com-
    pletely (using a funnel) every time you refuel.
    Since the oil tank capacity is enough to guaran-
    tee that the fuel runs out first, you will avoid the
    risk of operating the machine without lubricant. 
    						
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