GGP Italy SPA Chain Saw P 680 Instructions Manual
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EN 105. Operating the Engine Release the accelerator lever when the brake is engaged. The chain must stop immediately as soon as the brake is engaged. If the brake is not working correctly, contact your dealer for a check and repair. The clutch will overheat if the engine remains at a high number of revs with the brake engaged. This can lead to damage to the clutch and the brake belt. Release the accelerator lever immediately if the brake is engaged when working. •ICING PREVENTION SYSTEM This system prevents icing of the carburetor which sometimes happen while sawing in winter. When your saw has stopped or slowed down abruptly, use the system as follows: 1. Remove the air cleaner cover, air filter, and silencer. 2. Unhook the hatch on the rear wall of the cylin- der cover and turn it upside down. 3. Install the covers as they are. Never use the system in normal temperature because that can cause starting failure due to overheating of the car- buretor.!WARNING!•ANTI-FREEZE KIT For use under extra cold condition. Optional parts as shown right are available. When normal air filter is frozen even with the hatch opened, contact your nearest dealer for the anti-freeze kit parts. •STOPPING THE ENGINE 1. Release the throttle lever to allow the engine to idle for a few minutes 2. Set the switch to the “O” (STOP) position. (1) Cylinder cover (2) Air cleaner cover (3) Intake silencer (4) Air filter (1) Hatch (1) Air inlet plug (2) Nylon-net type air filter (3) Cylinder cover for cold use (1) Switch
6. SawingEN 11 •Before proceeding to your job, read the sec- tion “For Safe Oper- ation”. It is recommend- ed to first practice saw- ing easy logs. This also helps you get accus- tomed to your unit. •Always follow the safety regulations. The chain saw must only be used for cutting wood. It is forbidden to cut other types of material. Vibrations and kickback vary with different mate- rials and the require- ments of the safety reg- ulations would not be respected. Do not use the chain saw as a lever for lifting, moving or splitting objects. Do not lock it over fixed stands. It is forbidden to hitch tools or applications to the PTO other than those specified by the manufacturer. • It is not necessary to force the saw into the cut. Apply only light pressure while running the engine at full throttle. •When the saw chain is caught in the cut, do not attempt to pull it out by force, but use a wedge or a lever to open the way. •GUARD AGAINST KICKBACK !WARNING!•This saw is equipped with a chain brake that will stop the chain in the event of kickback if oper- ating properly. You must check the chain brake operation before each usage by running the saw at full the throttle for 1-2 seconds and pushing the front hand guard forward. The chain should stop immediately with the engine at full speed. If the chain is slow to stop or does not stop, replace the brake band and clutch drum before use. •It is extremely important that the chain brake be checked for proper oper- ation before each use and that the chain be sharp in order to maintain the kick- back safety level of this saw. Removal of the safe- ty devices, inadequate maintenance, or incorrect replacement of the bar or chain may increase the risk to serious personal injury due to kickback. •FELLING A TREE 1. Decide the felling direction considering the wind, lean of the tree, location of heavy branches, ease of completing the task after felling and other factors. 2.While clearing the area around the tree, arrange a good foothold and retreat path. (1) Notch cut (2) Felling cut (3) Felling direction 6. Sawing
EN 126. Sawing 3. Make a notch cut one-third of the way into the tree on the felling side. 4. Make a felling cut from the opposite side of the notch and at a level slightly higher than the bottom of the notch. When you fell a tree, be sure to warn neighboring workers of the dan- ger. Bucking and Limbing •Always ensure your foothold. Do not stand on the log. •Be alert to the rolling over of a cut log. Especially when working on a slope, stand on the uphill side of the log. •Follow the instructions in “For Safe Operation” to avoid kickback of the saw. Before starting work, check the direction of bending force inside the log to be cut. Always finish cutting from the opposite side of the bend- ing direction to prevent the guide bar from being caught in the cut. A log lying on the ground Saw down halfway, then roll the log over and cut from the opposite side. A log hanging off the ground In area “A”, saw up from the bottom one-third and finish by sawing down from the top. In area “B”, saw down from the top one-third and finish by sawing up from the bottom. !WARNING! !WARNING!Cutting the limbs of Fallen Tree First check to which side the limb is bent. Then make the initial cut from the bent side and finish by sawing from the opposite side. Be alert to the springing back of a cut limb. Pruning of Standing Tree Cut up from the bottom, finish down from the top. •Do not work standing on unstable bases or rung ladders. •Do not overreach. •Do not cut above shoulder height. •Always use both your hands to hold the saw. !WARNING! !WARNING!
7. MaintenanceEN 13 Before cleaning, the inspecting or repairing the unit, make sure that engine has stopped and is cool. Disconnect the spark plug to prevent acci- dental starting. •MAINTENANCE AFTER EACH USE 1. Air filter Loosen the knob and remove the air cleaner cover. Take off the filter element and brush off attached sawdust. When the filter is clogged with dust, separate it in halves and shake-wash with gaso- line. When servicing the air filter, be sure to block the air intake hole with cloth. 2. Oiling port Dismount the guide bar and check the oiling port for clogging. NOTE !WARNING!3. Guide bar When the guide bar is dismounted, remove saw- dust in the bar groove and the oiling port. Grease the nose sprocket from the feeding port on the tip of the bar. 4. Others Check for fuel leakage and loose fastenings and damage to major parts, especially handle joints and guide bar mounting. If any defects are found, make sure to have them repaired before operating the saw again. •PERIODICAL SERVICE POINTS 1. Cylinder fins Dust clogging between the cylinder fins will cause overheating of the engine. Periodically check and clean the cylinder fins after removing the air cleaner and the cylinder cover. When installing the cylinder cover, make sure that switch wires and grommets are positioned correctly in place. Be sure to block the air intake hole. NOTE 7. Maintenance (1) Air filter (1) Fuel filter (1) Oiling port (2) Grease port (3) Sprocket (1) Oiling port
EN 147. Maintenance 2. Fuel filter 1. Using a wire hook, take out the filter from the filler port. 2. Disassemble the filter and wash with gaso- line, or replace with a new one if needed. •After removing the filter, use a pinch to hold the end of the suction pipe. •When assembling the filter, take care not to allow filter fibers or dust inside the suction pipe. 3. Oil tank Drain the oil tank and clean the inside with gaso- line. 4. Spark plug Clean the electrodes with a wire brush and reset the gap to 0.65 mm as necessary. NOTE 5. Sprocket Check for cracks and for excessive wear inter- fering with the chain drive. If the wear is consid- erable, replace it with new one. Never fit a new chain on a worn sprocket, or a worn chain on a new sprocket. 6. Front and Rear dampers Replace if adhered part is peeled or crack is observed on the rubber part. Replace if the inside of the rear damper metal has been beaten by the stopper bolt and the clearance of the metal increased.(1) Weight (2) Filter (3) Strainer (4) Retainer Champion RCJ-7Y
7. Maintenance of Saw Chain and Guide BarEN 15 1. Saw Chain It is very important for smooth and safe operation to always keep the cutters sharp. The cutters need to be sharpened when: •Sawdust becomes powder-like. •You need extra force to saw in. •The cut path does not go straight. •Vibration increases. •Fuel consumption increases. Cutter setting standards Be sure to wear safety gloves. Before filing: •Make sure the saw chain is held securely. •Make sure the engine is stopped. •Use a round file of proper size for the chain (7/32 in. - 5.6 mm). Place the file on the cutter and push straight for- ward. Keep the file position as illustrated. After each cutter has been filed, check the depth gauge and file it to the proper level as illustrated. Be sure to round off the front edge to reduce the chance of kickback or tie-strap breakage.!WARNING! !WARNING! !WARNING! Make sure every cutter has the same length and edge angles as illustrated. 2. Guide Bar •Reverse the bar occasionally to prevent partial wear. •The bar rail should always be square. Check for wear of the bar rail. Apply a ruler to the bar and the outside of a cutter. If a gap is observed between them, the rail is normal. Otherwise, the bar rail is worn. Such a bar needs to be corrected or replaced. (1) Appropriate gauge checker (2) Depth gauge standard (3) Make the shoul- der round: 0,3” - 0,75 mm (A) Cutter length (30°) Filing angle (85°) Side plate angle (60°) Top plate cutting angle (1) Ruler (2) Gap (3) No gap (4) Chain tilts 8. Maintenance of Saw Chain and Guide Bar
EN 169. Troubleshooting Guide 9. Troubleshooting Guide PROBLEME CAUSE REMEDY 1) Starting failure WARNING Make sure the icing prevention system is not working. 2) Lack of power/Poor accel- eration/Rough idling 3)Oil does not come out–Check fuel for water or substandard mixture. –Check for engine flooding. –Check spark ignition. –Check fuel for water or substandard mixture. –Check air filter and fuel filter for clogging. –Check carburetor for inadequate adjustment. –Check oil for substandard quality. –Check oil passage and ports for clogging.–Replace with proper fuel. –Remove and dry the spark plug. –Then pull the starter again with no choke. –Replace with a new plug. –Replace with proper fuel. –Clean. –Readjust speed needles. –Replace. –Clean. If the unit seems to need further serv- ice, please consult with an authorized service shop in your area.