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GGP Italy SPA Chain Saw P 680 Instructions Manual

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    							171501056/0Realizzazione: EDIPROM / bergamo
    GGP ITALY 
    SPA
    Via del Lavoro, 6
    I-31033 Castelfranco Veneto (TV) ITALY
    Motosega - MANUALE DI ISTRUZIONI
    ATTENZIONE: prima di utilizzare la macchina, leggere attentamente il
    presente libretto.
    Chain-saw - OPERATOR’S MANUAL
    WARNING: read thoroughly the instruction booklet before using this
    machine.
    Scie à chaîne - MANUEL D’UTILISATION
    ATTENTION: lire attentivement le manuel avant dutiliser cette
    machine.
    Motorsäge - GEBRAUCHSANWEISUNG
    ACHTUNG: vor Inbetriebnahme des Geräts die Gebrauchsanleitung
    aufmerksam lesen.
    Motosierra - MANUAL DE INSTRUCCIONES
    CUIDADO: antes de utilizar esta máquina, lea atentamente el manual
    de instrucciones.
    Kettingzaag - GEBRUIKERSHANDLEIDING
    LET OP: Voordat u de deze machine gaat gebruiken dient u eerst deze
    handleiding aandachtig door te lezen.
    Motosserra - MANUAL DE INSTRUÇÕES
    ATENCAO! Antes de usar a moto-roçadeira, ler com atenção este manual
    de instruções.
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    Motorlu testere - KULLANIM KILAVUZU
    D‹KKAT! Makineyi kullanmadan önce talimatlar içeren kılavuzu dikkatle
    okuyun.
    Spalinowa piła łańcuchowa - INSTRUKCJE OBSŁUGI
    UWAGA: Przed użyciem urządzenia przeczytaj uważnie niniejszą
    instrukcję.
    Motorna verižna žaga - PRIROČNIK ZA UPORABU
    POZOR: Preden uporabite stroj, pazljivo preberite priročnik
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    Motorna pila - PRIRUČNIK ZA UPORABO
    POZOR: Prije nego pristupite uporabi stroja, pažljivo pročitajte
    upute.
    FRENITNLDEESPTELTRSLPLRUHR  
    						
    							1. For Safe OperationEN 1
    Dear Customer,
    Firstly, we wish to thank you for having chosen our products and hope that the use of this machine will
    be extremely satisfying for you and fully meet your expectations. This manual has been drawn up to
    allow your to get to know your machine well and use it in safe and efficient conditions; please do not
    forget that it is an integral part of the machine and keep it to hand to be consulted at all times and con-
    sign it with the machine if you should sell or lend it to others.
    Your new machine has been designed and manufactured to current standards and is safe and reliable
    if used in full respect of the instructions contained in this manual (forecast use); any other use or fail-
    ure to comply with the instructions for safe use, maintenance and repair shall be considered as
    “improper use”, cause the warranty to become null and void and relieve the Manufacturer from all
    responsibility, with the user becoming responsible for charges for damages or personal or third party
    injury.
    If any slight differences are found between the description herein and the machine you own, please
    bear in mind that due to continual product improvement, the information contained in this manual is
    subject to modification without prior notice or obligatory updating,  although the essential features for
    the purposes of safety and operation remain unchanged. In the event of doubt, please contact your
    dealer. Enjoy your work!
    EXPLANATION OF SYMBOLS AND SAFETY
    WARNINGS
    Read operators instruction
    book before operating this
    machine.
    Use the chain saw with two
    hands.
    Read, understand and follow all
    warnings.
    Wear head, eye and ear protec-
    tion.
    Warning! Danger of kickback.
    WARNING!!!
    RISK OF DAMAGING HEARING
    IN NORMAL CONDITIONS OF USE,
    THIS MACHINE MAY INVOLVE A DAILY
    LEVEL OF PERSONAL EXPOSURE TO
    NOISE FOR THE OPERATOR EQUAL
    TO OR GREATER THAN 
    85 dB(A)
    1.For Safe Operation ...................................................................... 12.Explanation of Symbols on the Machine  ................................... 43.Installing Guide Bar and Saw Chain  .......................................... 54.Fuel and Chain Oil  ...................................................................... 65.Operating the Engine .................................................................. 86.Sawing ....................................................................................... 117.Maintenance .............................................................................. 138.Maintenance of Saw Chain and Guide Bar  .............................. 159.Troubleshooting Guide  ............................................................. 16
    Contents
    1. For Safe Operation    
    						
    							EN 21. For Safe Operation
    1.Never operate a chain saw
    when you are fatigued, ill, or
    upset, or under the influence of
    medication that may make you
    drowsy, or if you are under the
    influence of alcohol or drugs.
    2.Use safety footwear, snug fit-
    ting clothing and eye, hearing and
    head protection devices.
    Use the vibration-proof glove.
    3.Keep the saw chain sharp and
    the saw, including the AV system,
    well maintained. A dull chain will
    increase cutting time, and press-
    ing a dull chain through wood will
    increase the vibrations transmit-
    ted to your hands. A saw with
    loose components or with dam-
    aged or worn AV buffers will also
    tend to have higher vibration lev-
    els.
    4.All the above mentioned pre-
    cautions do not guarantee that
    you will not sustain whitefinger
    diseaseor carpal tunnel syn-
    drome.
    Therefore, continual and regular
    users should monitor closely the
    condition of their hands and fin-
    gers. If any of the above symp-
    toms appear, seek medical advice
    immediately.
    5.Always use caution when han-
    dling fuel. Wipe up all spills and
    then move the chain saw at least 3
    m from the fueling point before
    starting the engine.
    6.Eliminate all sources of sparks
    or flame (i.e. smoking, open
    flames, or work that can cause
    sparks) in the areas where fuel is
    mixed, poured, or stored.
    7.Do not smoke while handling
    fuel or while operating the chain
    saw.
    8.Do not allow other persons to
    be near the chain saw when start-
    ing or cutting. Keep bystanders
    and animals out of the work area.
    Children, pets and bystanders
    should be a minimum of 10 m
    away when you start or operate
    the chain saw.
    9.Never start cutting until you
    have a clear work area, secure
    footing, and a planned retreat
    path from the falling tree.
    10.Always hold the chain saw
    firmly with both hands when the
    engine is running. Use a firm grip
    with thumb and fingers encircling
    the chain saw handles.
    11.Keep all parts of your body
    away from the saw chain when the
    engine is running.
    12.Before you start the engine,
    make sure the saw chain is not
    contacting anything.
    13.Always carry the chain saw
    with the engine stopped, the
    guide bar and saw chain to the
    rear, and the muffler away from
    your body.
    14.Always carry the chain saw
    with the engine stopped, the
    guide bar and saw chain to the
    rear, and the muffler away from
    your body.
    15.All chain saw service, other
    than the items listed in the
    Owner’s Manual, should be per-
    formed by competent chain saw
    service personnel. (E.g., if improp-
    er tools are used to remove the
    flywheel, or if an improper tool is
    used to hold the flywheel in order
    to remove the clutch, structural
    1. For Safe Operation  
    						
    							1. For Safe OperationEN 3
    damage to the flywheel could
    occur which could subsequently
    cause the flywheel to disinte-
    grate.)
    16.Always shut off the engine
    before setting it down.
    17.Use extreme caution when
    cutting small size brush and
    saplings because slender material
    may catch the saw chain and be
    whipped toward you or pull you
    off balance.
    18.When cutting a limb that is
    under tension, be alert for spring-
    back so that you will not be struck
    when the tension in the wood
    fibers is released.
    19.Never cut in high wind, bad
    weather, when visibility is poor or
    in very high or low temperatures.
    Always check the tree for dead
    branches which could fall during
    the felling operation.
    20.Keep the handles dry, clean
    and free of oil or fuel mixture.
    21.Operate the chain saw only in
    well ventilated areas. Never start
    or run the engine inside a closed
    room or building. Exhaust fumes
    contain dangerous carbon
    monoxide.
    22.Do not operate the chain saw
    in a tree unless specially trained to
    do so.
    23.Guard against kickback.
    Kickback is the upward motion of
    the guide bar which occurs when
    the saw chain at the nose of the
    guide bar contacts an object.
    Kickback can lead to dangerous
    loss of control of the chain saw.
    24.When transporting your chain
    saw, make sure the appropriate
    guide bar scabbard is in place.
    KICKBACK SAFETY PRECAUTIONS FOR
    CHAIN SAW USERS 
    Kickback may occur when
    the nose or tip of the guide bar touches an
    object, or when the wood closes in and
    pinches the saw chain in the cut. Tip contact
    in some cases may cause a lightning fast
    reverse reaction, kick-
    ing the guide bar up
    and back towards the
    operator.
    Pinching the saw
    chain along the top of
    the guide bar may
    push the guide bar
    rapidly back towards the operator. Either of
    these reactions may cause you to lose control
    of the saw, which could result in serious per-
    sonal injury.
    • Do not rely exclusively on the safety devices
    built into your saw. As a chain saw user you
    should take several steps to keep cutting
    jobs free from accident or injury.
    1. With a basic understanding of kickback you
    can reduce or eliminate the element of surprise.
    Sudden surprise contributes to accidents.
    2. Keep a good grip on the saw
    with both hands, the right hand on
    the rear handle, and the left hand
    on the front handle, when the
    engine is running. Use a firm grip
    with thumbs and fingers encircling
    the chain saw handles. A firm grip
    will help you reduce kickback and
    maintain control of the saw.
    3. Make certain that the area in
    which you are cutting is free from
    obstructions. Do not let the nose
    of the guide bar contact a log,
    branch, or any other obstruction
    which could be hit while you are
    operating the saw.
    4. Cut at high engine speeds.
    5. Do not overreach or cut above
    shoulder height.
    6. Follow the manufacturer’s
    sharpening and maintenance
    instructions for the saw chain.
    7. Only use replacement bars and
    chains specified by the manufac-
    turer or the equivalent.
    !WARNING! 
    						
    							EN 42. Explanation of Symbols on the Machine
    For safe operation and
    maintenance, symbols are carved in relief on
    the machine.
    According to these indications, please be
    careful not to make any mistake.
    The port to refuel “MIX GASO-
    LINE”
    Position:Fuel cap
    The port to top up chain oil
    Position:Oil cap
    Setting the switch to the “I” posi-
    tion, the engine starts.
    Setting the switch to the “O” posi-
    tion, the engine stops immediate-
    ly.
    Position: Rear-left of the unit
    !WARNING!If you pull out the choke knob,
    you can set the choke as a cold
    start mode.
    Position:Upper-right of the air-
    cleaner cover
    The screw under the “H” stamp is
    The High-speed adjustment
    screw.
    The screw under the “L” stamp is
    The Slow-speed adjustment
    screw.
    The screw at the left of the “T”
    stamp is the Idle adjustment
    screw.
    Position:Left side of the rear
    handle
    2. Explanation of Symbols on the Machine   
    						
    							3. Installing Guide Bar and Saw ChainEN 5
    A standard saw unit package contains the items
    as illustrated.
    Open the box and install the guide bar and the
    saw chain on the power unit as follows:
    The saw chain has very
    sharp edges. Use thick protective gloves for
    safety.
    1. Pull the guard towards the front handle to
    check that the chain brake is not engaged.
    2. Loosen the nuts and remove the chain cover.
    3. Install the attached spike to the power unit.
    4. Gear the chain to the sprocket and, while fit-
    ting the saw chain around the guide bar,
    mount the guide bar to the power unit. Adjust
    the position of chain tensioner nut on the
    !WARNING!
    chain cover to the lower hole of guide bar.
    Pay attention to the correct
    direction of the saw chain.
    5. Fit the chain cover to the power unit and fas-
    ten the nuts to finger tightness.
    6. While holding up the tip of the bar, adjust the
    chain tension by turning the tensioner screw
    until the tie straps just touch the bottom side
    of the bar rail.
    7. Tighten the nuts securely with the bar tip held
    up (12 ~ 15 Nm). Then check the chain for
    smooth rotation and proper tension while
    moving it by hand. If necessary, readjust with
    the chain cover loose.
    8. Tighten the tensioner screw.
    A new chain will expand its
    length in the beginning of use. Check and read-
    just the tension frequently as a loose chain can
    easily derail or cause rapid wear of itself and the
    guide bar.
    NOTE
    NOTE
    3. Installing Guide Bar and Saw Chain
    (1) Chain cover
    (2) Chain Tensioner
    nut
    (1) Moving
    direction
    (1) Loosen
    (2) Tighten
    (1) Power unit
    (2) Bar protector
    (3) Guide bar
    (4) Saw chain
    (5) Plug wrench
    (6) Screwdriver for carburetor adjustment     
    						
    							EN 64. Fuel and Chain Oil
    • FUEL
    Gasoline is very flamma-
    ble. Avoid smoking or bringing any flame or
    sparks near fuel. 
    Make sure to stop the engine and allow it cool
    before refueling the unit. 
    Select outdoor bare ground for fueling and
    move at least 3 m (10 ft) away from the fuel-
    ing point before starting the engine.
    •The engines are lubricated by oil specially for-
    mulated for air-cooled 2-cycle gasoline engine
    use. Use an anti-oxidant added quality oil
    expressly labeled for air-cooled 2-cycle engine
    use (JASO FC GRADE OIL or ISO EGC
    GRADE).
    •Do not use BIA or TCW (2-stroke water-cool-
    ing type) mixed oil.
    •RECOMMENDED MIXING RATIO GASO-
    LINE 50: OIL 1
    •Exhaust emission are controlled by the funda-
    mental engine parameters and components
    (eq., carburation, ignition timing and port tim-
    ing) without addition of any major hardware or
    the introduction of an inert material during
    combustion.
    •These engines are certified to operate on
    unleaded gasoline.
    •Make sure to use gasoline with a minimum
    octane number of 89RON (USA/Canada:
    87AL).
    •If you use a gasoline of a lower octane value
    !WARNING!
    than prescribed, there is a danger that the
    engine temperature may rise and an engine
    problem such as piston seizing may conse-
    quently occur.
    •Unleaded gasoline is recommended to reduce
    the contamination of the air for the sake of
    your health and the environment.
    •Poor quality gasolines or oils may damage
    sealing rings, fuel lines or fuel tank of the
    engine.
    •HOW TO MIX FUEL
    Pay attention to agitation.
    1. Measure out the quantities of gasoline and oil
    to be mixed.
    2.Put some of the gasoline into a clean,
    approved fuel container.
    3. Pour in all of the oil and agitate well.
    4. Pour in the rest of gasoline and agitate again
    for at least one minute. As some oils may be
    difficult to agitate depending on oil ingredi-
    ents, sufficient agitation is necessary for the
    engine to last long. Be careful that, if the agi-
    tation is insufficient, there is an increased
    danger of early piston seizing due to abnor-
    mally lean mixture.
    5. Put a clear indication on the outside of the
    container to avoid mixing up with gasoline or
    other containers.
    6. Indicate the contents on outside of container
    for easy identification.
    •FUELING THE UNIT
    1. Untwist and remove the fuel cap. Rest the
    cap on a dustless place..
    2. Put fuel into the fuel tank to 80% of the full
    capacity.
    3. Fasten the fuel cap securely and wipe up any
    fuel spillage around the unit.
    !WARNING!
    4. Fuel and Chain Oil  
    						
    							4. Fuel and Chain OilEN 7
    1. Select flat and bare ground for fueling.
    2. Move at least 10 feet (3 meters) away from
    the fueling point before starting the
    engine.
    3. Stop the engine before refueling the unit.
    At that time, be sure to sufficiently agitate
    the mixed gasoline in the container.
    •FOR YOUR ENGINE LIFE, AVOID:
    1. FUEL WITH NO OIL (RAW GASOLINE) – It will
    cause severe damage to the internal engine
    parts very quickly.
    2. GASOHOL – It can cause deterioration of
    rubber and/or plastic parts and disruption of
    engine lubrication.
    3. OIL FOR 4-CYCLE ENGINE USE – It can
    cause spark plug fouling, exhaust port block-
    ing, or piston ring sticking.
    4.
    Mixed fuels which have been left unused
    for a period of one monthor more may clog
    the carburetor and result in the engine failing
    to operate properly.
    5. In the case of storing the product for a long
    period of time, clean the fuel tank after ren-
    dering it empty. Next, activate the engine and
    empty the carburetor of the composite fuel.
    6. In the case of scrapping the used mixed oil
    container, scrap it only at an authorized
    repository site.
    Moreover, normal wear and
    change in product with no functional influence
    are not covered by the warranty. Also, be careful
    that, if the usage in the instruction manual is not
    observed as to the mixed gasoline, etc.
    described therein, it may not be covered by the
    warranty.
    •CHAIN OIL
    Only use special oil for chain
    saws or adhesive oil for chain saws. Do not use
    oil containing impurities so as not to block the oil
    filter and to prevent irreparable damage to the oil
    pump.
    The special oil for lubricating
    the chain is biodegradable. Use of a mineral oil
    or engine oil causes serious damage to the envi-
    ronment.
    IMPORTANT
    IMPORTANT
    NOTE
    !WARNING!It is essential that you use good quality oil to
    lubricate the cutting parts effectively. Used or
    poor quality oil does not guarantee good lubri-
    cation and reduces the duration of the chain and
    bar.
    It is always worth topping up the oil tank com-
    pletely (using a funnel) every time you refuel.
    Since the oil tank capacity is enough to guaran-
    tee that the fuel runs out first, you will avoid the
    risk of operating the machine without lubricant. 
    						
    							EN 85. Operating the Engine
    It is very dangerous to run
    a chainsaw that mounts broken parts or lacks
    any parts. Before starting engine, make sure
    that all the parts including bar and chain are
    installed properly.
    •STARTING THE ENGINE
    1. Fill fuel and chain oil tanks respectively, and
    tighten the caps securely.
    2. Set the switch to “I” position.
    3. While holding the throttle lever together with
    the trigger safety, push in the side latch and
    release the throttle lever to leave it at the
    starting position.
    4. Pull out the choke knob to the closed posi-
    tion.
    !WARNING!When restarting immediately
    after stopping the engine, leave the choke knob
    at the open position.
    5. While holding the saw unit securely on the
    ground, pull the starter rope vigorously.
    Do not start the engine
    while the chain saw hangs in one hand. The
    saw chain may touch your body. This in very
    dangerous.
    6. When firing occur, push in the choke knob
    and pull the starter again to start the engine.
    7. Allow the engine to warm up with the throttle
    lever pulled slightly.
    Keep clear of the saw
    chain as it will start rotating upon starting of
    engine.
    •CHECKING THE OIL SUPPLY 
    Make sure to set up the bar
    and the chain when checking the oil supply.
    If not, the rotating parts may be exposed. It is
    very dangerous.
    After starting the engine, run the chain at medi-
    um speed and see if chain oil is scattered off as
    shown in the figure.
    The oil flow can be changed by turning the
    adjuster knob on the top of the cylinder cover.
    !WARNING!
    !WARNING!
    !WARNING!
    NOTE
    5. Operating the Engine
    (1) Chain oil
    (2) Fuel
    (1) Switch
    (1) Trigger safety
    (2) Throttle lever
    (3) Latch
    (1) Chain oil
    (1) Choke knob       
    						
    							5. Operating the EngineEN 9
    Adjustment according to your work conditions.
    The oil tank should become
    nearly empty by the time fuel is used up. Be sure
    to refill the oil tank every time when refueling the
    saw.
    •ADJUSTING THE CARBURETOR
    The carburetor has been adjusted at the factory.
    Should your unit need readjustment due to the
    changes in altitude or operating conditions,
    please let your skillful dealer make the adjust-
    ment. A wrong adjustment may cause damage
    to your unit.  
    If you have to make the adjustment yourself,
    please follow the procedure below carefully.
    When adjusting, take the following steps:
    Be sure to adjust the carbu-
    retor with the bar chain attached.
    1. “H” and “L” needles are restricted within the
    number of turn as shown below.
    “H” needle: -1/4
    “L” needle: -1/4
    2. Start the engine and allow it to warm up in
    low speed for a few minutes.
    3. Turn the idle adjusting screw (T) counter-
    clockwise so that the saw chain does not
    turn. If the idling speed is too slow, turn the
    screw clockwise.
    NOTE
    NOTE
    4. Make a test cut and adjust the “H” needle for
    best cutting power, not for maximum speed.
    Over revolution of “H” needle
    causes a lack of power or a poor acceleration. In
    such a case please turn the “H” needle a little
    counterclockwise.
    •CHAIN BRAKE
    This machine is equipped with an automatic
    brake tostop saw chain rotation upon occur-
    rence of kickback during saw cutting.
    The brake is automatically operated by inertial
    force, which acts on the weight fitted inside the
    front guard.
    This brake can also be operated manually with
    the front guard turned down to the guide bar.
    To release the brake, pull up the front guard
    toward the front handle till a “click” sound is
    heard.
    CautionBe sure to confirm brake operation during daily
    inspection.
    Checking procedure
    1. Start the engine
    2. Run up the engine to maximum revs. Grip the
    chain saw by the front handgrip and push the
    hand guard forwards with the thumb, in the
    direction of the bar. 
    NOTE
    (1) Front handle
    (2) Released
    (3) Braking
    (4) Brake lever
    (1) “L” needle
    (2) “H” needle
    (3) Idle adjusting
    screw
    (1) Adjuster knob    
    						
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