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GGP Italy SPA Brush Cutter TR 25J Instructions Manual

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    							In order to ensure correct
    and safe use of the edge trimmer, the assem-
    bly instructions for protection and safety
    components must be followed meticulously.
    The manufacturer shall not be held liable if
    the edge trimmer is used without the afore-
    mentioned protection and safety devices.
    FRONT HANDGRIP (fig. 1)
    Edge trimmers are normally supplied with the
    front handgrip disassembled inside the packag-
    ing. 
    Therefore, it must be attached following the pro-
    cedure indicated below. 
    The front handgrip must be attached. A plastic
    spacer (E) is positioned on the drive tube, ensur-
    ing a minimum distance between the rear and
    front handgrips. The front handgrip must be
    positioned on the drive tube in front of this spac-
    er. Fit the square nuts in the specific seats in the
    handgrip, then fit the screws with washers.
    Tighten the screws gradually and uniformly.
    Before fully tightening, adjust the position of the
    front handgrip. 
    Terminate by tightening the screws to the same
    degree.
    Do not modify or damage
    the plastic spacer. Comply with the minimum
    distance between handgrips. Always work in
    safety.
    Never work with hand-
    grips that are not correctly fastened or loose.
    FRONT GUARD (fig. 2)
    The guard must be fitted
    so as to comply with the correct position of
    the line cutting blade and to protect the oper-
    ator.
    Never work without the guard. 
    The guard must be fitted using the specific
    screws and washers provided.
    The guard must be the correct type both for the
    model of edge trimmer and for the cutting tool
    used.
    !WARNING!
    !WARNING!
    !WARNING!
    !WARNING!MOUNTING ROAD (Models with separate rod
    – fig. 2/1)
    Line up the slot (A) on the joint (B) with the raised
    notch (C) on the lower part of the rod (D).
    Pull out the stop pin (E) and push the lower part
    of the rod (D) right down until the stop pin E)
    slots in the hole (F) on the rod.
    This is easier to do if you rotate the bottom of the
    rod (D) slightly in both directions. The pin (E) is in
    place when it is completely lodged in the hole.
    Lastly, tighten the knob (G) securely.
    CUTTING TOOLS
    The use of cutting tools
    other than the 2-line heads may cause premature
    wear or damage to the edge trimmer.
    The use of metal disks of
    any type is strictly prohibited on this edge
    trimmer.!DANGER!
    IMPORTANT
    ASSEMBLY INSTRUCTIONS27EN
    ASSEMBLY INSTRUCTIONS 
    						
    							In order to use the edge trimmer, clothes must
    be worn that protect against objects thrown up
    by the tool (e.g. stones). Wear safety shoes with
    a slip-proof sole, gloves, safety goggles (the
    visor used on its own does not protect the eyes
    sufficiently), tight-fitting clothes. Do not wear
    loose-fitting clothes, scarves, ties, jewellery or
    other dangling objects that could get caught on
    branches. Long hair must be tied up and pro-
    tected. Equipment to protect hearing such as ear
    defenders must be worn.
    INSPECTING THE EDGE TRIMMER
    Check that all screws are fastened tightly and
    that the mechanical parts are sufficiently lubri-
    cated. Check that the air filter is clean. Dirty air
    filters may jeopardise performance.
    FUEL  
    This saw has a two-stroke engine. Therefore, fuel
    composed of petrol and lubricating oil for 2-
    stroke engines must be used.
    Only use high quality fuels
    and lubricants to maintain engine performance
    and maximize the life of mechanical parts.
    NEVER USE petrol alone in
    the brush cutter. This would cause permanent
    damage to the engine and invalidate the product
    Warranty. NEVER USE fuels that have been
    mixed for more than 60 days.
    Some conventional petrols are mixed with oxy-
    genating agents such as alcohol, ether com-
    pounds, or other products suitable to reduce air
    pollution. Your engine has been designed to run
    with any petrol for motor propulsion, including
    oxygenated petrols.
    Use unleaded fuel.
    ENGINE OIL
    Only use top quality synthetic oil for 2-stroke
    engines.
    Your dealer stocks high quality oils specifically
    designed to guarantee a high level of protection
    to mechanical parts and maximize engine effi-
    ciency.
    Contact your local dealer.
    IMPORTANT
    IMPORTANT
    FUEL COMPOSITION 
    USE A FUEL COMPOSED OF PETROL AND
    SPECIFIC HIGH QUALITY SYNTHETIC OIL
    FOR 2-STROKE ENGINES IN A PERCENTAGE
    OF 2%
    PETROL-TO-OIL RATIO 50:1 = 2% oil.
    (SYNTETIC OIL 2T)
    If synthetic oil for 2-stroke
    engines is not available to prepare the fuel and
    you use a mineral oil  specific for lubricating 2-
    stroke engines a fuel with 4% oil must be pre-
    pared.
    PETROL-TO-OIL RATIO 25:1 = 4% oil.
    Flammable liquid!
    Store fuel in appropriate containers in safe
    places far from sources of heat or naked
    flames. Keep the container out of children’s
    reach.
    MIXING THE FUEL
    Add oil to a container suitable to contain petrol
    and oil, then add the petrol. Shake the container
    to mix well.
    Fuel is subject to ageing. This means that it
    gradually loses its specifications. Do not prepare
    large amounts of fuel, but supplies to last about
    one month. Always use excellent quality fuel with
    high performance levels.
    Before filling, shake the can well to help to mix
    the oil and petrol.  
    Take care over pressure
    that forms inside the container.!WARNING!
    !DANGER!
    IMPORTANT
    28PREPARATION FOR USEEN
    PREPARATION FOR USE 
    						
    							REFILLING THE FUEL TANK
    Pressure may increase in
    recipients containing petrol due to ambient
    temperature.
    Open the cap carefully to avoid it flying off.
    Store the fuel in a cool place; never leave it in
    the sun.
    –Place the brush cutter in a stable position with
    the tank aperture facing upwards (fig. 3).
    –Clean the tank cap and the surrounding area
    to prevent foreign bodies entering the tank.
    –Fill the tank, using a suitable container that
    prevents accidental fuel spillage.
    –Highly flammable and in certain conditions
    explosive.
    –Refill the tank in a well ventilated area with
    the engine switched off. Do not smoke, do
    not light flames or make sparks in the fill-
    ing area and in the fuel storage area.
    –Do not overfill the tank. After filling make
    sure the tank cap is properly and securely
    closed.
    –Take care not to spill any fuel while filling
    the tank. Spilt fuel and its vapours may
    catch fire. If any fuel has been spilt, make
    sure the area is dry before starting up the
    engine.
    –Avoid prolonged skin contact with the fuel
    and breathing its vapours.
    –Keep fuel out of children’s reach.
    START UP
    Before starting up the
    engine, ensure that the range of action of the
    brush cutter is free of people or objects that
    could be exposed to danger.
    Start the engine with the brush cutter in a flat
    and stable position.
    To prevent the throttle starting accidentally, the
    throttle lever is provided with a safety switch: the
    throttle lever will not work unless the safety lever
    on the opposite side of the handgrip is pressed.
    Before starting the brush cutter, always ensure
    that that safety lever works.
    STARTING UP (WITH ENGINE COLD)
    – Set the start/stop switch, located on the hand-
    grip housing the throttle lever to «START»(fig.
    4).
    !WARNING!
    !DANGER!
    !WARNING!
    – Pressing both the safety lever (ref.1) and the
    accelerator (ref.2) simultaneously, press the
    ACCELERATOR STOP button (ref.3) Keep
    pressing the accelerator stop button and
    release the accelerator lever until it locks. This
    operation allows pre-acceleration of the carbu-
    rettor (fig.4) .
    – Turn the choke lever (ref. 4) on the carburettor
    (rotate towards the engine body). (fig. 5).
    Do not touch the accelerator
    lever. By accelerating in fact the accelerator stop
    will  be enabled.
    – Press the plastic primer (ref. 5) located on the
    lower part of the carburettor 6-7 times. This
    operation brings fresh fuel to the carburettor to
    aid starting (fig. 5).
    – Your machine has 2 position indications for the
    choke:  CLOSE “--”and RUN I. Move the
    choke to the CLOSE position fig. 5).
    – Hold the engine firmly in place with your left
    hand. With your right hand grip the starter han-
    dle (fig.6).
    – Firmly pull the starter handle until the engine
    shows signs of starting.
    – Then move the choke to the RUN “I” position.
    Pull the starter handle again to start the engine.
    (fig.5).
    Always pull the handle firm-
    ly when starting up the brush cutter.
    When the engine starts, the
    trimmer tool starts rotating immediately. Press
    then release the accelerator lever. The accelera-
    tor stop button will be released and the engine
    will start ticking over at minimum power.
    – The engine runs at minimum speed. Allow it to
    idle for a few moments to gradually warm up
    the engine.
    –Never pull the starter handle to the full extent
    of the cord (end of travel).
    –Always pull the cord out straight towards the
    outside. Pulling the starting cord at a different
    angle causes it to rub against the bushing. This
    friction causes the cord to fray and wear out
    more rapidly.
    –Always grip the starter handle during release.
    Never allow the handle from the extended
    position to knock against the starter seat. This
    IMPORTANT
    NOTE
    NOTE
    NOTE
    PREPARATION FOR USE29EN 
    						
    							could cause the cord to become caught up or
    wear or damage to the starter assembly.
    –Never hold the brush cutter still by placing
    your foot or knee on the drive tube; this could
    deform the transmission shaft making it unus-
    able.
    When the engine is start-
    ed, the cutting tool starts to rotate immedi-
    ately. Take the brush cutter to minimum
    speed by pressing and releasing the throttle
    lever. Check that the cutting tool stops turn-
    ing when the engine is running at minimum
    speed.
    If the engine does not start
    up after having repeated the operations, see the
    paragraph on Troubleshooting.
    STARTING UP (WITH ENGINE WARM)
    The start-up procedure with the engine warm is
    identical to the one with the engine cold, except
    for the fact that it is not necessary to use the
    choke lever positioned on the carburettor.
    STOPPING THE ENGINE (fig. 7)
    Release the throttle trigger. Allow the engine to
    return to minimum speed. Position the switch to
    STOP until the engine stops.
    ADJUSTING THE CARBURETTOR
    Carburation of all brush cutters produced is per-
    formed by the manufacturer.
    Check that the air filter is clean and fitted cor-
    rectly.
    The “shutter” adjustment screw (mechanical
    screw) is set so that the cutting tool does not
    rotate when the engine is at minimum speed.
    If the cutting tool rotates with the engine at min-
    imum speed, turn the adjustment screw of the
    shutter (positioned at the side of the choke lever
    on the carburettor) (fig. 8, ref. T) counter-clock-
    wise until the tool stops.
    In this situation the engine must in any case con-
    tinue to run and rotation must be regular.
    If the brush cutter requires other adjust-
    ments, we recommend you contact your
    Dealer or an Authorised Service Centre. 
    NOTE
    !WARNING!
    30PREPARATION FOR USEEN 
    						
    							–IF YOU ARE NOT FAMILIAR with use of the
    brush cutter, practise the procedures with
    the engine switched off and the switch in
    the OFF “STOP” position.
    –ALWAYS FREE THE WORK AREA of objects
    such as cans, bottles, stones, etc.. Hitting
    these objects can cause serious injury to
    the operator or others present and damage
    the brush cutter. If you accidentally knock
    against an object, SWITCH OFF THE
    ENGINE IMMEDIATELY and inspect the
    cutter. Never work with a damaged or
    faulty brush cutter.
    –ALWAYS CUT OR MOW AT FULL SPEED.
    Never work at low speed, either at the start
    of or during operations.
    –DO NOT USE the brush cutter for purposes
    other than to cut grass. DO NOT CUT
    above knee level.
    –DO NOT USE the brush cutter with other
    people or animals nearby. Keep a minimum
    distance of 15 metres between the opera-
    tor and other people or animals when cut-
    ting or moving around. During more diffi-
    cult mowing operations keep a minimum
    distance of 30 metres between the opera-
    tor and other people or animals.
    –IF THE BRUSH CUTTER IS USED ON
    SLOPES remain below the cutting unit. DO
    NOT USE THE BRUSH CUTTER if there is
    even the minimum risk of slipping or over-
    balancing.
    –DO NOT USE the brush cutter CONTINU-
    OUSLY, for lengthy times. PAUSE NOW
    AND AGAIN, switching off the engine.
    LINE HEAD
    DO NOT USE lines other
    than nylon (i.e. metal wire, plasticated metal
    wire) and/or that are unsuitable for the head
    in use. This could cause serious injuries and
    lesions.
    When you use the line
    head, the front guard must be fitted with a
    line-cutting blade. Fit the bottom band pro-
    vided with the line-cutting blade to the guard.
    Do not use very worn heads: some compo-
    nents could become detached and endanger
    the operator.
    The brush cutter you have purchased is
    equipped with a “Tap & Go” head.
    To release new line: with the engine at full speed,
    !WARNING!
    !WARNING!
    tap the line head against the ground (fig. 9). Line
    is automatically released. The blade cuts excess
    line.
    Periodically remove any
    grass wound around the brush cutter to prevent
    overheating of the drive shaft. Grass caught
    around the shaft can become wound under the
    guard of the grass cutting head, reducing the
    tool rotation speed (fig. 10). Remove any grass
    caught up using a screwdriver or other similar
    tool to allow the shaft to cool correctly and the
    tool to rotate freely.
    When the brush cutter is correctly equipped with
    the guard and line head, it can eliminate tall
    grass and unsightly weeds in front of fences,
    walls, foundations, pavements, around trees,
    etc.. This brush cutter may also be used to elim-
    inate unwanted vegetation from fields, for easy
    preparation of the garden or to clear a particular
    area of the garden completely.
    Even with the guard fitted,
    cutting around pavements, foundations, walls,
    etc. can cause above average wear on the line.
    • Cut / movement (fig. 11)
    Walk at a regular pace, with a side to side move-
    ment, similar to traditional scything. Do not tilt
    the line head during operation. Try cutting a
    small area at the correct height. Keep the line
    head at a constant distance from the ground to
    obtain an even cutting height
    • Precision cut
    Position the edge trimmer straight, slightly tilted
    until the lower part of the head touches the
    ground and the cutting line is in the required
    point. Always cut away from the operator. Do not
    move the edge trimmer by bringing the line head
    towards the operator.
    • Cutting beside fences / foundations (fig. 12)
    Bring the line head towards fences, posts, rocks,
    walls, etc. slowly, without hitting them hard.
    If the line comes into contact with rocks, walls,
    foundations etc. it may break or wear. If the line
    gets caught up in fencing it may become sev-
    ered, breaking suddenly.
    NOTE
    IMPORTANT
    CUTTING INSTRUCTIONS31EN
    CUTTING INSTRUCTIONS 
    						
    							• Cutting around trees (fig. 13)
    Cut by gradually approaching tree trunks to pre-
    vent the line from knocking against the tree.
    Walk around the tree from left to right. Move the
    end of the line towards the grass to cut, keeping
    the line head tilted slightly forwards.
    The nylon line may CUT OR
    DAMAGE SMALL BUSHES. The impact of the
    nylon line against the trunk of bushes or trees
    with soft bark MAY CAUSE SERIOUS DAMAGE
    TO THE PLANT.
    • Mowing (fig. 14)
    In more severe mowing conditions tilt the head
    with nylon line about 30 degrees to the left.
    Adjust the handgrip if you wish to obtain better
    control during this operation. Do not operate in
    this way if there is even a slight chance of throw-
    ing up foreign bodies that could harm people,
    animals or other objects.
    DO NOT SWEEP WITH THE
    EDGE TRIMMER tilting the line head. Do not
    use the edge trimmer to remove dirt from
    pavements, etc.. Your tool is powerful and
    can hurl small stones etc. for a distance of 15
    metres or more, wounding or injuring people
    and animals or damaging to nearby objects
    such as cars, windows etc. (fig. 15)
    .
    !WARNING!
    NOTE
    32CUTTING INSTRUCTIONSEN 
    						
    							REPLACING THE EDGE-TRIMMING HEAD
    LINE
    To replace the nylon line, follow the instructions
    enclosed with the head (supplementary page
    separate from the guide).
    Never replace the nylon
    line with a line made of any other material
    (e.g. metal wire). 
    DISASSEMBLY (fig. 16)
    To block the cutting unit and prevent shaft rota-
    tion, fit the steel rod (A) (provided) into the hole
    (B) on the upper left side of the head unit, slow-
    ly turn the tool until the rod penetrates the hole
    of the metal ring nut. Turn the head counter-
    clockwise to unscrew the cutting head.
    ASSEMBLY (fig. 17)
    For safe blocking, the spindle must be prevent-
    ed from rotating: fit the steel rod (A) (provided)
    into the hole (B) on the left side of the head unit,
    turn the tool slowly until the steel rod penetrates
    the hole on the metal ring nut, to block tool rota-
    tion. Tighten and block the tool without over-
    clamping (F).
    REMEMBER TO REMOVE
    THE ROD AFTER THE CUTTING HEAD HAS
    BEEN FITTED AND BLOCKED.
    AIR FILTER
    Never operate the brush
    cutter without the air filter. The air filter must be
    kept clean. If damaged or worn fit a new filter.IMPORTANT
    IMPORTANT
    !WARNING!To clean the filter (Fig. 18):
    1. Unscrew handle (A) (counter-clockwise).
    Remove the filter cap, then remove the air fil-
    ter from the support base.
    2. Wash the filter element with soap and water.
    DO NOT USE PETROL!3. Leave the filter to dry in the air.
    4. Refit the filter.
    Replace the filter if it is
    worn, lacerated, damaged or can no longer be
    cleaned.
    SPARK PLUG (fig. 19)
    1. The gap (distance between electrodes) of the
    spark plug is 0.6 mm / .025”. Adjust if
    required.  
    2. Clean away any carbon residues. 
    3. The tightening torque must be between 12
    and 15 Nm. Connect the spark plug cap.
    VARIOUS CHECKS 
    –Throttle and safety levers: check operation.
    –STOP button: check operation.
    –Fuel tank: check for any leaks. Do not work in
    the event of fuel leakage.
    –Cooling air slots: clean.
    –Cylinder fins: clean.
    –Front guard: check condition.
    –Cutting unit: clean away grass residues.
    –Screws: check they are screwed down tightly.
    –Electric cables and connections: check the
    condition and replace if necessary. Make sure
    all connection function correctly.
    SHARPENING THE LINE-CUTTING BLADE
    1. Remove the line-cutting blade (E) from the
    guard (fig. 20).
    2. Clamp the line-cutting blade in a vice.
    Sharpen the blade using a flat file making
    sure you keep the cutting angle. Sharpen in
    one direction only.
    NOTE
    NORMAL MAINTENANCE33EN
    NORMAL MAINTENANCE 
    						
    							EXTRAORDINARY MAINTENANCE
    Contact your local Authorised Service Centre for
    any procedures not considered to be ordinary
    maintenance.
    Repairs carried out by unauthorised service cen-
    tres and unqualified personnel will invalidate the
    warranty.
    ONLY USE AND REQUEST ORIGINAL SPARE
    PARTS. 
    STORAGE
    If you do not follow these
    instruction oily deposits may form in the carbu-
    rettor, making starting difficult or causing perma-
    nent damage due to disuse of the brush cutter.
    1. Clean the outer part of the engine, the drive
    assembly, the guard and the line head.
    2. Empty the fuel tank.
    3. After emptying the fuel tank start the engine.
    4. Run the motor at minimum speed until it
    stops to remove all fuel from the carburettor.
    5. Allow the engine to cool (about 5 minutes).
    6. Use the specific key to remove the spark
    plug.
    7. Pour in 1 teaspoonful of 2-stroke engine oil
    (new oil). Pull the starter cord a few times to
    cover the internal components with a layer of
    oil. Refit the spark plug.
    8. Store the brush cutter in a cool, dry place, far
    from sources of heat (such as radiators, boil-
    ers, etc.) or naked flames.
    PREPARING THE BRUSH CUTTER AFTER
    STORAGE 
    1. Remove the spark plug.
    2. Pull the starter cord vigorously to remove
    excess oil from the combustion chamber.
    3. Clean and check the gap (distance between
    electrodes) of the spark plug or fit a new
    spark plug with a suitable gap.
    4. Prepare the brush cutter for use 
    5. Fill the tank with suitable fuel. See paragraph
    FUEL AND LUBRICANT.
    IMPORTANT
    ALL OUR MACHINES ARE TOP QUALITY. THEY
    ARE PERFECTLY TUNED AND ARE DESIGNED
    SO THAT THE OPERATOR CAN WORK IN MAX-
    IMUM SAFETY.
    – NEVER TAMPER WITH MACHINES
    – NEVER WORK WITH MACHINES WITH MISS-
    ING OR DAMAGED PARTS. 34
    NORMAL MAINTENANCEEN
    – Do not cause disturbance to the natural
    environment and those around you.
    – Always work in safety.
    – Avoid hazardous situations.
    – Never work alone, especially in remote
    areas.
    – Take care over those around you and
    possible dangers. 
    – Always wear personal protective gar-
    ments.
    – Only work with appropriate saws to safe-
    ty standards and which have been sub-
    jected to regular accurate servicing per-
    formed by a skilled person!!!
    – RESPECT THE ECOSYSTEM!! 
    						
    							ENTROUBLESHOOTING35
    TROUBLESHOOTING
    Incorrect start-up procedure
    Incorrect carburation
    Spark plug dirty
    Fuel filter clogged
    Dirty air filter
    Incorrect carburetion
    Incorrect carburetion
    Incorrect spark plug gap
    Incorrect carburetion
    Mixture with incorrect petrol-oil ratio
    The machine will not
    start up or keeps
    stopping
    PROBLEMPROBABLE CAUSE CORRECTIVE MEASURE
    Follow the instructions in the User
    Manual.
    Have the carburettor adjusted at an
    Authorised Service Centre.
    Clean, correct the gap or replace spark
    plug.
    Replace the fuel filter.
    Remove, clean and refit the air filter.
    Adjust the carburettor at an authorized 
    Service Centre.
    Adjust the carburettor at an authorized 
    Service Centre.
    Clean, correct the gap or replace spark 
    plug.
    Adjust the carburettor at an authorized 
    Service Centre.
    Use appropriate mixture
    The machine starts
    up but there is little
    power
    Motor irregular
    Motor has no power
    when running
    Operation
    IRREGULAR
    Excessive fumes 
    						
    							EN36TECHNICAL DATA
    *Earthed in accordance with ISO 11806 (without fuel, cutting and protection equipment)
    •  1left (or front) 
    •   2right (or rear)                     
    TECHNICAL DATA
    2-stroke air-cooled
    25.4 cm
    3
    0.8 kW
    10300 1/min 2900 1/min
    10300 rpm min
    -1
    Ø  25,4 mm
    Centrifugal LD L8RTFElectronic WYJ 398
    Petrol  – oil 50:1
    600 cm
    3
    112 dB
    99.5 dB
    10.24 m/s
    2
    7.05 m/s2
    6.23 m/s2
    3.35 m/s2
    4.3 kg Ok///
    ///
    ///
    Motor type
    Displacement
    Power
    Maximum revolution speed
    Idle speed
    Tool Maximum revolution speed
    Drive
    Clutch
    Spark plug
    Ignition
    Carburettor
    Mixture
    Tank capacity
    Sound power level measured(ISO 10884)
    Sound pressure (EN 27917)
    (m/s
    2)
    ISO7916
    Weight (kg)* (ISO 11806)
    TR 25JModel
    sx1
    dx2
    sx1
    dx2
    Minimum
    revolutions 
    						
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