Ford Mondeo 4 Owners Manual
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Page 171
2Using a trolley jack, support the rear lower arm beneath the coil spring position. 3Unscrew and remove the bolt securing the rear shock absorber to the knuckle. 4Where applicable, release the ABS wheel sensor lead from the tie-bar. 5Detach the handbrake cable from the tie- bar bracket. 6Refer to Chapter 9, and disconnect the handbrake cable from the rear brake shoes or rear caliper, as applicable. Pass the cable through the hole in the tie-bar. 7Unscrew and remove the three bolts securing the tie-bar to...
Page 172
2Turn the steering wheel so that the front wheels are in the straight-ahead position. 3Unscrew the screws, and remove the steering column upper and lower shrouds. 4From the rear of the steering wheel, unscrew the air bag module mounting screws. 5Carefully lift the module from the steering wheel, and disconnect the air bag multi-plug and horn wiring connections. Warning: Position the air bag module in a safe place, with the mechanism facing downwards as a precaution against accidental operation. 6Make...
Page 173
5Remove the driver’s side lower facia panel (see Chapter 11). 6Unscrew the clamp plate bolt securing the steering column shaft to the flexible coupling. Swivel the clamp plate around, and disengage it from the flexible coupling stub (see illustrations). 7Release the cable tie from the wiring loom at the steering column, and disconnect the multi-plugs (see illustrations). 8Unscrew and remove the steering column mounting bolts, then slide the column upwards to disengage the retaining tab from the groove in...
Page 174
15Locate the steering column shaft on the flexible coupling, swivel the clamp plate round, then insert the bolt and tighten to the specified torque. 16Refit the driver’s side lower trim panel. 17Refit the steering column upper and lower shrouds. 18Reconnect the battery negative lead. Removal 1Disconnect the battery negative (earth) lead (refer to Chapter 5, Section 1). 2Turn the steering wheel so that the front wheels are in the straight-ahead position. Remove the ignition key, then turn the steering...
Page 175
7Support the radiator in its raised position, by inserting split pins through the small holes in the radiator mounting extensions which protrude through the upper mountings (see illustration). 8Unbolt and remove the radiator lower mounting brackets. 9Where applicable, unscrew the bolts securing the air conditioning accumulator to the subframe. 10Working beneath the vehicle, unbolt the engine rear mounting from the transmission and underbody. 11Unscrew the front engine mounting-to- cylinder block bolts,...
Page 176
3Start the engine, and allow it to run at a fast idle. Check the hoses and connections for leaks. 4Stop the engine, and recheck the fluid level. Add more if necessary, up to the “MAX” or “MAX COLD” mark. 5Start the engine again, allow it to idle, then bleed the system by slowly turning the steering wheel from side to side several times. This should purge the system of all internal air. However, if air remains in the system (indicated by the steering operation being very noisy), leave the vehicle...
Page 177
can be assumed, therefore, that unless the vehicle has suffered accident damage, all the preset steering angles will be correct. Should there be some doubt about their accuracy, it will be necessary to seek the help of a Ford dealer, as special gauges are needed to check the steering angles. 4Two methods are available to the home mechanic for checking the toe setting. One method is to use a gauge to measure the distance between the front and rear inside edges of the roadwheels. The other method is to use...
Page 178
Chapter 11 Bodywork and fittings Body side-trim mouldings and adhesive emblems - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Bonnet - removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . 8 Bonnet lock - removal, refitting and adjustment . . . . . . . . . . . . . . . . 10 Bonnet release cable and lever - removal and refitting . . . . . . . . . . . 9 Boot lid - removal and refitting . . . . . . . . . . . . . . . . . ....
Page 179
models (see illustration). In other countries, it is available on certain models only. Where double-locking is fitted, the lock mechanism is disconnected (when the system is in use) from the interior door handles, making it impossible to open any of the doors or the tailgate/bootlid from inside the vehicle. This means that, even if a thief should break a side window, he will not be able to open the door using the interior handle. Models with the double-locking system are fitted with a control module...
Page 180
Mats and carpets should be brushed or vacuum-cleaned regularly, to keep them free of grit. If they are badly stained, remove them from the vehicle for scrubbing or sponging, and make quite sure they are dry before refitting. Seats and interior trim panels can be kept clean by wiping with a damp cloth. If they do become stained (which can be more apparent on light-coloured upholstery), use a little liquid detergent and a soft nail brush to scour the grime out of the grain of the material. Do not forget to...