Flir ThermovisionPathFindIR Manual
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334-0001-00-10, version 13017 5 – Options and Accessories 5.2 Aftermarket Installation Kit The FLIR Aftermarket Installation Kit, part number 421-0029-00, is made available to facilitate installation in most vehicle applications and includes a video monitor, cables, and mounting hardware. The kit will work with any PathFindIR camera, which while included and shipped in the kit must be selected and purchased separately. The kit contains: • Universal Mounting Bracket and hardware: 261-1470-00 • PathFindIR System Cable: 308-0159-00 • Safety Vision 7” Monitor with Mounting Bracket and Sun Shield: 4105734 • Video Interface Cable: 4105735 • PathFindIR User Manual and CD ROM (not shown) • PathFindIR Camera (chosen and purchased separately) Any of the components supplied in this kit can also be purchased separately. Note that the monitor part number 4105734 will require the video interface cable part number 4105735 to operate properly. Mounting bracket PathFindIR camera Monitor PathFindIR interface cable Video interface cable (purchased separately)
5 – Options and Accessories 18 October 2009 The following schematic shows how to connect the PathFindIR system using the cables in the Aftermarket Installation Kit. 4105734 Monitor PathFindIR Camera (sold separately) System Cable 308-0159-00Monitor Cable green - not used red - power (+) black - power (-) red - power (+) black - power (-) white - communications (not used for standard installation)Video Interface 4105735 (part of 4105734) Cable
334-0001-00-10, version 13019 5 – Options and Accessories 5.3 Bench Top Kit The optional FLIR Bench Top Kit, part number 421-0027-00, is made available for those who want to operate the PathFindIR system from a 110/240VAC power source, for lab testing or for applications where standard AC power is available. Using the PathFindIR system with the Bench Top Kit requires a monitor (not supplied) having a 75-ohm video input. The kit will work with any PathFindIR camera, which must be purchased separately. The kit contains: • Bench Top Mounting Bracket: 261-1418-00 • PathFindIR Bench Top Cable: 308-0142-00 • 110/240 VAC to 9VDC power supply: 206-0001-20 • 110 VAC Line cord for 9VDC power supply: 208-0004-02 Any of the components supplied in this kit can also be purchased separately. Bench topPathFindIR camera PathFindIR bench top cable Power supply Line cord mounting bracket(not included) 206-0001-20 208-0004-02
5 – Options and Accessories 20 October 2009 The following schematic shows how to connect the PathFindIR system using the cables in the Bench Top Kit. Please contact FLIR or your local dealer/installer for the latest information on PathFindIR system accessories. PathFindIR Camera (sold separately) Bench Top Cable 308-0142-00 BNC Video outPower Supply 206-0001-20AC Power Source
334-0001-00-10, version 13021 6 Installation 6.1 PathFindIR System Installation Caution! The PathFindIR camera is a compact, sealed imaging system that fits easily behind vehicle grilles and in other compact locations. It includes an internal heater to keep the lens clear in icy conditions, and delivers superior image quality. It can be ordered as a camera module alone, with a commercial grade cable, mounting bracket, or as part of a complete installation kit. The PathFindIR camera must be mounted in a location where it is not obstructed by the windshield or other glass materials. Although glass is transparent to the human eye, it is opaque in the infrared spectrum. The PathFindIR should be installed by an installer or dealer trained by FLIR Commercial Vision Systems, Inc. If one is not available in your area we recommend that you use a reputable car audio/video installation shop that specializes in mobile video system integration. The wiring and installation requires special care and integration techniques. Improper installation may result in damage to the camera and may void the warranty. Some modifications to the vehicle’s exterior may be required, as well as integration into various display monitor units, including factory LCD or aftermarket multi-functional units. 6.2 Preparation The PathFindIR standard 20-foot system cable has two open power leads—red, 12 VDC (+); black, 12 VDC (-)—for connecting to a power source of 6 –16 VDC. The cable also includes a white wire and a BNC male adapter. The white wire is not used for standard installations. It can be clipped off or dressed back and secured out of the way. This wire is only used for Full Feature camera installations as described in paragraph 2.6 “Full Feature PathFindIR Camera” on page 7. Refer to the model number to determine your specific PathFindIR camera analog video output format. See “PathFindIR Camera Model Numbers” on page 6.The PathFindIR thermal imaging system is designed for commercial, over the road, automotive applications. While many other applications are possible, each user should carefully consider additional protection and installation methods that might be required for any given application. Mechanical, environmental, and electrical requirements should be evaluated to assure that the PathFindIR system can be utilized with satisfactory results.
6 – Installation 22 October 2009 It is recommended that power to the monitor be supplied separately from power to the PathFindIR camera to assure clean (low noise) power to both components. Otherwise the video image may appear to have interference, ghosting, or undesirable video artifacts. 6.3 Installation Caution! Installation using incorrect connections may result in system malfunction or risk of shock. FLIR Commercial Vision Systems, Inc. recommends the standard 20-foot system cable for proper installation (refer to paragraph 5.1 “Accessories” on page 15). This cable is sealed and provides two power input leads, a communications lead (used only for Full Feature camera installation), and video output via the connected BNC adapter. The proper mating connector must be used when installing the PathFindIR camera. The use of other connectors may result in damage to the camera that is not covered by the limited product warranty. The standard 20-foot system cable has a BNC connector for video output. You may need to purchase connectors/converters to connect to aftermarket or factory-installed video monitors. 6.4 Installation Guidelines and Precautions Caution! Note Do not splice cables or tap into existing cables for power or video. Doing so may result in shock, fire, or damage to electrical system/equipment. Power Before wiring the camera, disconnect all power from the battery. Failure to do so may result in shock, bodily harm, or damage to the vehicle, camera, or accessories. Supplying power to the unit outside of the recommended and stated values will result in system malfunction and void the warranty. This may also result in excessive heat build up, shock, or fire. For standard installations, the white communications wire is not used. If you are installing a Full Feature camera system, refer to paragraph 2.6 “Full Feature PathFindIR Camera” on page 7.
334-0001-00-10, version 13023 6 – Installation connections should be made to the fused side of the vehicle’s power distribution block. Do not install in areas where the unit will hinder vehicle operation, i.e. radiator, steering, headlights, braking systems. Doing so may interfere with the vehicles operation and cause an accident. Do not install in areas of high moisture, dust or air intake paths. Doing so may hinder the performance of the PathFindIR unit and cause image degradation or window damage. Use only authorized parts and accessories. Doing so helps assure proper mounting and connectivity and limits external issues associated with poorly secured mounting and wiring. Disconnect the negative (-) battery terminal prior to installation. Connect the unit to the vehicle power distribution block using an available fused (2 amp) connection. Be sure to connect each lead to the correct polarity (red- positive and black-negative). Caution! Be sure to securely mount the system to assure reliable connections and stable system performance. Record the serial number, date of purchase, location of purchase and keep this record in a safe place. Do not mount a display monitor where it will distract the driver or adversely affect the driver’s vision. The PathFindIR system is designed for the automotive 12 VDC power environment and conforms to ISO 7637-2 requirements for transients and disturbances on the typical automotive power system. If the PathFindIR system is installed in applications other than commercial automobiles, additional power conditioning or protection may be required.
6 – Installation 24 October 2009 6.5 Installation Assistance FLIR offers the Aftermarket Installation Kit which is suitable for many applications. Refer to paragraph 5.2 “Aftermarket Installation Kit” on page 17 for more information about installing the camera with the kit. If your company has applications utilizing a large number of PathFindIR cameras on a specific vehicle please contact FLIR Commercial Vision Systems, Inc. directly to discuss your needs. 6.6 Mounting Assistance The following are some general guidelines which will assist your professional service and installer with good mounting positions and connections. The PathFindIR camera is a thermal imaging system. As such, it will not “see through” windows or obstructions. The camera should be mounted outside the vehicles cabin (interior) and in such a location to assure a similar driving field of view as normal headlights and human vision. Carefully position and adjust the camera mounting so that the largest area of interest (road and roadside) are in the field of view. If the camera is pointed too low, the range will be limited. If the camera is pointed too high, too much of the sky will be in the field of view limiting the usable information and reducing the effectiveness of the PathFindIR AGC (automatic gain control) function. Caution! FLIR Commercial Vision Systems, Inc. is not liable for any modifications made to the vehicles body, or aftermarket parts. Owner assumes all risk when modifying vehicles body, frame, grille, or any other structure. Care should be taken when drilling or cutting into parts. Mounting should be performed by a FLIR-authorized service center or professional installer of automotive aftermarket equipment. Many shops familiar with rear vision cameras will be able to assist in the mounting and location of the PathFindIR system, as well as proper display monitor mounting and integration.Contact your vehicle manufacture to assure that your mounting location does not affect any sensors found in bumpers or grilles (such as for air bag deployment devices). Mounting the PathFindIR system components should never interfere with the mechanical or electrical components, or airways to maintain vehicle performance or operations.
334-0001-00-10, version 13025 7Technical Data 7.1 Performance Specification Thermal Imaging Performance Sensor type Uncooled microbolometer Field of view 36° h x 27° v Spectral band 8 - 14 μ Resolution 320 x 240 pixels Time to Image < 2 sec. Focal Length 19 millimeters Outputs Video NTSC or PAL Connector types 12-pin automotive connector for power in, video out Frame Rate Note: Hz is equivalent to frames per second30-Hz for NTSC Video, 25 Hz for PAL video 7.5-Hz for NTSC Video, 8.3 Hz for PAL video (< 9 Hz Export Compliant) Power Power requirements 12 Vdc nominal (range 6V to 16V) Power consumption 2 Watts (nominal) 6 Watts with window heater turned on Environmental Operating temperature -40º C to +80ºC Impact protection High-impact resistant window with heating element Weather Resistance Hermetically sealed, pressurized enclosure For additional information, contact FLIR. Dimensions and Weight Dimensions (Width × Height × Length)58 mm × 57 mm × 72 mm (2.3” × 2.2” × 2.8”) excluding connector Connector adds 25.7 mm to height Weight less than 0.4 kg (0.88 lb.) Mounting Points one per side, M4 × 0.7 two 6 mm screws required