Flir ThermovisionPathFindIR Manual
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334-0001-00-10, version 1307 2 – Introduction 2.6 Full Feature PathFindIR Camera The Full Feature PathFindIR camera is provided for OEMs and installers who want to utilize custom features for their applications. The additional features available on the Full Feature PathFindIR camera are selected and set via a LIN (local interconnect network) communications channel. The white wire in the standard PathFindIR System Cable (308-0159-00) provides the means to send the LIN commands to the PathFindIR camera. The additional custom features pr ovided by the Full F eat ure Pat hF indIR cam era include the following: • Selectable color palettes—white hot, black hot, sepia, and rainbow • Selectable automatic gain control (AGC)—four AGC settings can be selected • Additional signal outputs for 8-bit digital video data, clock signal, and sync signal requires OEM cable 308-0152-00. • 2× Zoom—The central part of the image is magnified twice its normal size. • LIN command to restore factory defaults If you have purchased the Full Feature PathFindIR camera and need information on these functions, contact your FLIR representative and request the Electrical Interface Control Document (ICD) that describes the connector interface and the proper formatting of the commands controlling these additional functions. A non-disclosure agreement (NDA) is required in order for FLIR to provide this document. Note The ICD describes the FLIR serial commands for the PathFindIR camera. An aftermarket serial to LIN level shifter is required to convert the serial commands LIN protocol and may further require client supported software (for example an SDK). FLIR does not make recommendations for hardware and cannot provide information or support for third party software use or modification outside of the information provided in the ICD.
334-0001-00-10, version 1309 3 Getting Started The thermal imaging core inside the PathFindIR camera is completely sealed and extremely rugged. The camera has been qualified for operation in all types of weather conditions over the specified operating temperature range and includes an automatic window heater that will prevent icing under most conditions. 3.1 Using your PathFindIR Camera The PathFindIR camera is easy to use, but you should take a moment to carefully read this section so you fully understand what you are seeing on your display monitor. While the imagery you will see on the monitor may look like black and white daylight video, it isn’t! A few tips on how to interpret some of the imagery will help you to make the most of your system. The camera automatically adjusts to changing scene conditions so no additional camera control is necessary. Scenes with familiar objects will be easy to interpret with some experience. The camera automatically optimizes the image to provide you with the best contrast in most conditions. The thermal imager inside the camera does not sense light like conventional cameras; it senses heat or temperature differences. As you experiment with the system during nighttime operation, you will notice variances in the “picture quality”; this is normal. The camera senses small “differences” in apparent radiation from the objects in view, and in the standard configuration displays them as either white (or lighter shades of gray) for warmer objects, and black (or darker shades of gray) for colder objects. 3.2 Initial System Startup The PathFindIR camera requires a standard 12 VDC power source and a connection to an external monitor to provide imagery. Make sure to test the system prior to installation to assure the system is functioning properly. Be sure to remove the protective window sticker prior to test and installation. Upon initial power up you will hear a slight clicking sound. This click is the internal image correction. This noise is the mechanical shutter assembly which will cause the image to momentarily “freeze.” This noise and image freezing will occur until the unit has reached a thermally stable temperature and periodically thereafter. See “Automatic Shutter” on page 10.
3 – Getting Started 10 October 2009 3.3 Heater Element The PathFindIR camera has a built-in heating element to stabilize the window and prevent ice build-up in cold weather conditions. The heating element is automatically turned on when the temperature of the window falls below 4ºC and is tuned off when the temperature reaches 6ºC. 3.4 Automatic Shutter The PathFindIR camera incorporates an automatic image correction feature via the internal calibration shutter. This shutter will activate every 2 minutes or more frequently during initial start up and large environmental temperature changes. During this function the image will be “frozen” for approximately half a second. The frozen image will display a small white box in the upper left corner of the image during this calibration, as shown in the image above. 3.5 In Case of Difficulty The PathFindIR camera comes with a 24 month limited warranty from the date of purchase. DO NOT OPEN, MODIFY, or ALTER the PathFindIR camera or accessories. Doing so will void any warranty and may cause system malfunction, loss of performance, fire, or bodily harm. The PathFindIR system is a highly sophisticated electronic imaging system. Should the system fail for any reason do not attempt to fix the system or wiring cables yourself. Check wiring connections, power input, video output. If system is not performing please contact the manufacture at +1.888.747.3547 or +1.805.964.9797 and ask to speak to the service department. You will need the serial number of the unit to obtain a Return Material Authorization (RMA).
334-0001-00-10, version 13011 3 – Getting Started 3.6 Troubleshooting No Video but the system is running and has power supplied to it. Place your ear next to the PathFindIR camera. If you hear the mechanical shutter (clicking noise, see section 3.2 “Initial System Startup” on page 9) but you are not getting an image, check the video connections. The PathFindIR camera works with most standard NTSC or PAL monitors that have 75 ohm input. No Video, no clicking. If video is not displayed and you do not hear a “clicking” sound from the PathFindIR camera, check the power inputs. The camera runs on +6 VDC to +16 VDC power through one of the optional power/video cables. If this voltage range is not adhered to the unit will not function and may be damaged. The image is cloudy or hazy, or the window has fog or ice built up. The PathFindIR camera is equipped with an automatic heating element which turns on at cold temperatures. The heater requires a few moments to stabilize the window. Once the window is thermally stabilized the heating element will turn off automatically. The image has lines or screen door appearance. Check to see if the image “freezes” or if you hear a mechanical “clicking noise” from the PathFindIR camera. If you do not see the image freeze momentarily (this may take a few minutes), the internal shutter may be damaged. Contact the manufacturer. The image is shaky. Check your mounting. The PathFindIR camera does not incorporate image stabilization and must be mounted securely. Image is dim. Check your monitor and video connections. It is recommended that you use separate power supplies for the PathFindIR camera and the local display monitor to make sure you have clean uninterrupted power. Also, verify the PathFindIR camera is connected to the 75 ohm input on the monitor. The image may be dim if the camera is connected to an input that requires a different impedance.
3 – Getting Started 12 October 2009 The image is dark and no objects are seen. Recycle the power and see if you get the “Splash Screen” (as seen below) on the display monitor. If you get the Splash Screen but no image afterwards (only a black screen), check to make sure that the window is clear of all obstructions (refer to the maintenance section for information on window cleaning). If you do not see the Splash Screen, check the power input and video output. If you see the Splash Screen but no image afterwards, it is possible the mechanical shutter is stuck in the on position. Contact FLIR customer service for additional help. Figure 3-1: Startup Splash Screen
334-0001-00-10, version 13013 4 Caring for your PathFindIR System 4.1 Product Cleaning Caution! Your PathFindIR camera images through an infrared transparent window. This window is designed for the harsh automotive environment of normal driving, but may require occasional cleaning. FLIR Commercial Vision Systems, Inc. suggests that you clean the window of the PathFindIR camera when image quality degradation is noticed or excessive contaminant build-up is seen on the window. Note The camera housing has a durable coating and the rugged protective window is designed to withstand normal cleaning. Rinse the camera housing with low pressure fresh water to keep it clean. If the front window of the PathFindIR camera gets water spots, wipe it with a clean soft cotton cloth dampened with fresh water. If the window requires further cleaning, use a soft moist cotton- based cloth with isopropyl alcohol or dish soap. Do not use abrasive materials, such as paper or scrub brushes as this will possibly damage the window by scratching it. Only clean the window when you can visually see contamination on the surface. 4.2 Temperature The PathFindIR camera has an operating temperature range of -40 to 80oC. Choose an installation location so that the PathFindIR camera is not subject to temperature extremes that exceed this range. Do not open the camera body for any reason. Disassembly of the camera (including removal of the cover) can cause permanent damage and will void the warranty. During normal use the camera window may become scratched or develop small pits. These usually will not cause a noticeable degradation of the displayed image.
4 – Caring for your PathFindIR System 14 October 2009 4.3 Maintenance If you have problems do not attempt to repair the PathFindIR system yourself. The PathFindIR camera is a water-tight sealed unit and can not be opened or serviced in the field. Consult your installation dealer or FLIR Systems Inc. for repair information. If the camera will not produce an image, check the video connection at the camera and at your display monitor. If the connectors appear to be properly engaged but the camera still does not produce an image, have an authorized service representative make the appropriate repairs. Caution! Improper care of the camera window can cause damage to the anti-reflective coating, degrade the camera’s performance, and void the camera warranty. Figure 4-1: Front Window Front Window
334-0001-00-10, version 13015 5 Options and Accessories 5.1 Accessories Camera options and accessories are subject to change. Refer to the FLIR web site http://www.flir.com or contact your local dealer to obtain up-to-date information regarding available accessories such as mounting kits, monitor options, cables, and accessories. PathFindIR System Cable: 308-0159-00 The standard 20-foot system cable ensures a sealed connection to the PathFindIR camera—a requirement for harsh vehicle environments. The cable has a sealed PathFindIR connector at one end; two power leads (red and black), a communications lead (white), and a BNC video connector at the other end. For standard operation the white communications lead can be clipped off or dressed back and secured out of the way—it is not used. Refer to paragraph 2.6 “Full Feature PathFindIR Camera” on page 7 for a description of applications that utilize the PathFindIR camera communications feature. 12 VDC (+) Communications Video output To C a m e r a 12 VDC (-)Red Black White
5 – Options and Accessories 16 October 2009 PathFindIR Universal Mounting Bracket: 261-1470-00 The Universal Mounting Bracket is shown below with the PathFindIR camera inserted, but not secured. The bracket has mounting holes on all four sides providing flexibility in choosing a mounting location. The camera has two pivot posts that are inserted into slots allowing about 45° of adjustment. A kit of mounting hardware is provided with the bracket. There are two M4 × 0.7 metric screws with washers and lockwashers to secure the camera to the bracket and four ¼ × 20 bolts and lockwashers for attaching the bracket to the vehicle. Universal Mounting Bracket PathFindIR camera Pivot post Screw slot ¼ × 20 threaded insert sixteen places