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Dillon Precision SL 900 Instruction Manual

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    							12
    Toolhead Assembly
    1674116743
    1674217351
    16748 13896 1714116667167471257713989
    17836
    A-A
    16668
    17149
    17148
    17149
    13742 167501675220782
    17147
    16744
    16746
    17477
    16751Remington
     
     
    14008
    17899
    17909
    13895
    Seat Plug Guide
    16751 (black) Remington only
    17836 (silver) A-A and Federal 
    						
    							13
    Platform Assembly
    16684
    16683
    13937
    13738
    14037 16697
    17944
    13789
    16700
    16701
    1670217812
    assembly
    10716
    138371763914574
    13311
    16695
    16696
    16694
    16753 (3)
    17126 (3)13891
    14118
    16699 1620914689 1468916692
    16691
    16693
    17472 
    						
    							14
    Primer Feed System Assembly & Installation
     
     
     
    
     
     
    
     
     
    
    14026
    16717 16713
    16721
    16723
    17601
    16714
    140231713417354
    1385617603 (3)
    17474 (3)
    16340
    14026 16710
    17472
    17472
    17472 13773
    13773 16711 1480813923
    13793
    17132
    14026
    17472 
    						
    							15
    Automatic Powder Measure Assembly
    13882
    Part # Description
    13652 Powder Bar Part, Large
    13691 Powder Measure Tube Only
    13793 Roller
    13799 Blue Wing Nut 
    13801 Tinnerman Nut 
    13845 Collar Sleeve
    13848 Bellcrank Bushing
    13853 Powder Bar Insert, Large
    13858 Rod Compression Spring 
    13871 Bellcrank Cube
    13882 Powder Measure Lid
    13893 Powder Bar Post, Large
    13921 Powder Measure Plug
    13939 Body Collar Clamp
    13940 Connector Body Collar
    13943 Powder Bar Bolt
    13958 Powder Bar Bolt Washer     
    14023 8-32 x 3/4 BHCS 
    14037 10-24 x 3/4 SHCS (2)
    14041 Bowed Washer
    14202 Powder Measure Tube Screws
    14808 Collar Roller Bushing
    16340 Nylon Lock Nut
    16731 Spring
    16732 Pivot Pin
    16734 Rod Bushing 
    16904 10-32x1 1/2 SHCS
    17140 Pin
    17350 Powder Bar Return Rod 
    17838 P/M Lock Link
    17839 P/M Slotted Bellcrank
    20063 Powder Bar Assembly, Large
    22273 Powder Dispenser Body
    22273
    13691
    13793
    14808
    13940
    13845
    16734
    13858
    1380113799
    13871
    13958
    13652
    14041
    13943
    13893
    13853
    17839
    14041
    17350
    16904
    13939
    1403714023
    16340
    14202
    14202
    13921
    13848
    16732
    17839
    1783817140
    16731 
    						
    							16
    Shot Dispenser Assembly - # 22134, 12 gauge shown
    17143
    17142
    14026
    17146
    13996
    1381716739
    16740
    13958
    16738
    16726
    16735
    16736 16737 16740 14023 1373814808 169041379314041 138481672713871
    16733
    13989
    13801 13799 138581673414041
    13943 16725 17476
    14013 1370117573 171391720217138 
    						
    							17
    Finished Shotshell DimensionsWad Swing Arm Assembly
    12 gauge shownHere are some dimensions of a typical 12ga. shotshell.
    Always use a quality dial caliper when measuring your
    shotshells. Length may vary dependent upon shotshell
    manufacturer. Dimensions shown are for maximum,
    uncrimped overall length. If you find it necessary to adjust
    the collet size die, try to shoot for a middle of the road
    measure of the brass base.
    Wad Seated Depth
    When developing loads for
    shotshells be aware of your “wad
    seated depth.” Here’s a reference
    guide for the popular wad and
    shot weight used presently. 
    Example, if your loads
    currently use a wad for 1 1/8 oz.
    of shot and you decide to reduce
    your shot weight and switch to
    7/8 of an ounce wads, readjust
    the shot dispenser tube via the
    body collar adjustment screw.
    Clockwise rotation raises the
    shot dispenser tube and
    decreases the depth the wad is
    seated into the shotshell.
    Counterclockwise rotation
    lowers the shot dispenser tube
    and the wad will get seated
    deeper into the shotshell.
    Finished Round Information
    Your loaded round length will
    vary due to loads used, type of
    wads, and brand of shotshells. 
    We found that a majority of
    the Winchester ammo loaded fell
    toward 2.30 - 2.325 length. 
    The Remington and Federal
    ammo loaded measured 2.33 -
    2.350 overall length. 
    Always use a reputable
    loading manual when reloading
    shotshells.
    .800-.809 Dia.
    typical base
    diameter
    2.76  -.100
    seated depth
    .065
    2.30 -
    2.350
    overall
    length
    16681
    16678
    NOTE:  Periodically
    lube this sleeve with
    light oil.
    16677 16680
    13840
    16682
    17604 17352
    16679
    Wad & Shot Approx. Depth
    7/8 - 1 oz. 1.12 - 1.20
    1 1/8 oz. 1.30 - 1.35
    1 1/4 oz. 1.45 - 1.50
    13789 
    						
    							Reloading ammunition and handling powder and
    primers is inherently dangerous. Just as in shooting,
    accidents do happen. These accidents are
    nondiscriminatory; they happen to both the novice and
    the experienced reloader. 
    We have done everything we know how to make
    your machine as safe as possible. We cannot, however,
    guarantee your complete safety. To minimize your
    risk, use common sense when reloading and follow
    these basic rules:
    Never operate the machine without ear and eye
    protection on. Call our customer service department at
    (800) 223-4570 for information on the wide variety of
    shooting/safety glasses and hearing protection that
    Dillon has to offer.
    • PAY ATTENTION: Load only when you can give
    your complete attention to the loading process.
    Don’t watch television or try to carry on a
    conversation and load at the same time. Watch the
    automatic systems operate and make sure they are
    functioning properly. If you are interrupted or must
    leave and come back to your loading, always
    inspect the hulls at every station to insure that the
    proper operations have been completed.
    • SMOKING: Do not smoke while reloading or allow
    anyone else to smoke in your reloading area. Do not
    allow open flames in reloading area.
    •  SAFETY DEVICES: Do not remove any safety
    devices from your machine or modify your machine in
    any way.
    • LEAD WARNING: Be sure to have proper
    ventilation while handling lead components or when
    shooting lead bullets. Lead is known to cause birth
    defects, other reproductive harm and cancer. Wash
    your hands thoroughly after handling anything made
    of lead.
    • LOADS AND LENGTHS: Avoid maximum loads
    and pressures at all times. Use only recommended
    loads from manuals and information supplied by
    reliable component manufacturers and suppliers. Since
    Dillon Precision has no control over the components
    which may be used on their equipment, no
    responsibility is implied or assumed for results
    obtained through the use of any such components. 
    Refer to a reliable loading manual for overall length
    (OAL).
    • QUALITY CHECKS: Every 50-100 rounds, perform
    periodic quality control checks on the ammunition
    being produced. Check the amount of powder being
    dropped and primer supply.
    •  RELOADING AREA: Keep your components safely
    stored. Clear your work area of loose powder, primers
    and other flammables before loading.
    • COMPONENTS: Never have more than one type of
    powder in your reloading area at a time. The risk of a
    mix-up is too great. Keep powder containers closed.
    Be sure to inspect hulls prior to reloading for flaws,
    cracks, splits or defects. Throw these hulls away. 
    Keep components and ammunition out of reach of
    children.•  WINCHESTER HULLS: Please be aware that
    Winchester has redesigned the AA target hull. This
    hull is no longer a one-piece extruded design. Now, it
    is a two-piece hull incorporating an inner reinforcing
    tube which extends partway up the interior of the hull.
    Winchester wads have been redesigned to work
    with this new design. Additionally, some aftermarket
    wads are now available which are compatible with the
    redesigned hulls. Other wads may not be compatible
    with the new AA hulls.
    We suggest that you visually inspect your hulls,
    and load the old and new style hulls separately, using
    components appropriate to each style of hull.
    • BLACK POWDER: Do not use black powder or black
    powder substitutes in any Dillon powder measure.
    Loading black powder cartridges requires specialized
    loading equipment and techniques. Failure to do so
    can result in severe injury or death.
    •  PRIMERS: Never force primers. If they get stuck in
    the operation of the machine, disassemble it and gently
    remove the obstruction. 
    Never attempt to deprime live primers – eventually
    one will go off. When it does it will detonate the others
    in the spent primer cup. Depriming live primers is the
    single most dangerous thing you can do in reloading
    and can cause grave injury or death.
    • LOADED AMMUNITION: Properly label all of your
    loaded ammunition (Date, Type of wad, primer,
    powder, shot charge, etc.).
    •  BE PATIENT: Our loading equipment is
    conservatively rated and you should have no trouble
    achieving the published rates with a smooth, steady
    hand. If something doesn’t seem right, stop, look and
    listen. If the problem or the solution isn’t obvious, call
    us. The reloading bench is no place to get into a hurry.
    •  REMEMBER: If your machine does not perform to
    your expectations, or if you are having technical
    difficulties, give us a call: (800) 223-4570
    GENERALMACHINEINFORMATION
    Based on our XL 650 machine frame, the SL 900
    comes to you with some great automated features.
    Starting from the right rear of the machine, the
    SL 900 features an electric casefeeder. This unit
    holds approximately 80 empty hulls; enough for
    three boxes of shotshells.
    Turn the electric casefeeder on and the shotshell
    disc (#17133) will rotate until the feed tube has
    filled, then the microswitch will shut the unit off.
    Every stroke of the roller handle (#22183) transfers
    one empty hull from the feed tube to the shellplate
    via the case insert slide ramp. Once a hull has been
    placed in station one of the machine, moving the
    roller handle (#22183) down will resize the brass
    base of the hull, expand the mouth of the hull and
    remove the old primer. NOTE: Always examine the
    hulls for rocks, dirt, mud or other cases that may get
    stuck inside. Also look for hulls that may appear
    stepped on or flattened. Go ahead and squeeze them
    18
    MANDATORYSAFETYMEASURES 
    						
    							round again so they won’t get stuck in the casefeed
    tube (#16705). Returning the roller handle (#22183)
    to its full aft position will advance the hull to station
    two, where a new primer is inserted into the hull
    when you push the roller handle (#22183) aft.
    The automatic primer system holds 100 shotshell
    primers. Every complete stroke of the roller handle
    (#22183) will feed a primer to the hull. 
    The automatic powder system is also located at
    station two. The hopper holds one half pound of
    powder and has a fully adjustable powder bar. The
    automatic powder system is hull activated. Move
    the roller handle (#22183) down.  When the hull
    contacts the expander/powder funnel (#16746), the
    powder measure is pushed up, causing the powder
    bar to move and dispense one charge of powder into
    the hull. Raise the roller handle (#22183) to its rest
    position. The powder bar will recharge and the hull
    will advance to station three. 
    At the third station (left, front of the machine) we
    will insert the wad and meter the shot into the shell.
    Move the roller handle (#22183) aft as if you are
    seating a primer into the hull. You will see the wad
    swing arm (#16677) tilt out, ready to accept a new
    wad. With every complete stroke of the roller handle
    (#22183), insert a new wad into the wad swing arm
    (#16677) when it tilts out.
    Move the roller handle (#22183) down. The shot
    drop tube (#16726) inserts the new wad into the
    empty hull and will dispense shot into the hull.
    Raise the roller handle (#22183) and push aft to
    prime. Hold the handle aft while you insert a wad
    into the swing arm.At station four we start the crimp in the top of
    the loaded hull. It is formed and folded closed,
    preparing the hull for the final crimp and seating
    performed in station five.
    The formed, folded top of the hull will now be
    crimped and seated closed. This die is fully
    adjustable. The crimp and seating depth can be
    adjusted to the desired settings.
    This die also has a taper crimp feature inside that
    will form a tapered end to the hull. Again, move the
    roller handle (#22183) down and then back up to its
    rest position. The completed shotshell advances out
    of the machine, down the shotshell chute (#16672)
    and into the Dillon bin (#17125).
    STEP BYSTEPPRELIMINARYASSEMBLY
    1. Fasten the strong mounts (#16065) to the base
    of the machine while it is lying on its side. Fig. 2
    19
    Fig. 1 - A.) Dillon Bin B.) Shotshell Chute C.) Strong Mounts D.)
    Universal Mounting Kit and Hardware needed for Strong Mount
    installation E.) Shot Container and Post F.) Shot Dispenser Hardware
    G.) Shot Bar Return Rod and Powder Bar Return RodH.) SL 900 Toolhead and Frame I.) Spent Primer Cup J.) powder
    measure K.) Roller Handle L.) Hardware for Shot Post and Casefeed
    Post Assembly M.) Casefeed Bowl and Post N.) Clear Casefeed Tube 
    A.
    B.
    C.
    D.E.
    F.
    G.H.
    I.J.
    K.
    L.M.
    N.
    Fig. 2 
    						
    							20
    2. Lift the machine up and fasten the machine
    securely to the forward edge of the bench. Fig. 3
    3. Install the casefeed post (#17123) and the shot
    post (#17124) to the frame of the machine using the
    two long 4 1/2" bolts, 6 clamps (#13613), 2 - 1/4"
    washers and 1/4-20 nuts. Fig. 4
    4. Locate the shot container and place it on its
    post. Fig. 55. Open the casefeeder box. Place the feeder on
    your bench and plug it into a 110v AC outlet (220v
    for European casefeeders). Place a handful of empty
    hulls into the casefeeder (approximately 10). Turn
    the unit on and familiarize yourself with its
    operation. Notice how every time an empty hull
    exits the casefeeder, it passes a microswitch. Later in
    the loading process, you will see that every time the
    hull is next to the microswitch the motor will shut
    off. Fig. 6
    6. Place the casefeeder on its post. Find the
    clear feed tube and place the bottom of the tube
    into the 12 Ga. casefeed sleeve (#17130). Align the
    casefeeder on the post with the clear feed tube and
    snap the feed tube into its receiver. Snug the 1/4-
    20 screw on the rear of the casefeeder to secure the
    position of the casefeeder. Please do not fill the
    clear feed tube with empty hulls. This step will be
    completed later.  Fig. 7
    Microswitch
    Fig. 3Fig. 6
    Fig. 5
    Fig. 7
    Fig. 4 
    						
    							Be sure to secure the small, but important, screw
    located at the rear of the bowl at the base. This little
    screw (#13685) secures the entire bowl assembly to
    the casefeed post (17123). Fig. 8
    7. The powder measure (#20782) is the next item
    we’ll be installing on the machine. Familiarize
    yourself with its operation – every complete stroke
    of the powder bar dispenses one charge of powder.
    The dispenser is hull activated. 
    Using a 7/16” wrench, rotate the bolt located on
    the end of the powder bar – counterclockwise will
    reduce the powder charge weight, clockwise will
    increase the powder charge weight. Fig. 9  
    Be sure to install the powder measure plug
    (#13921) here – see arrow Fig. 9.8. Remove the blue cap on the powder die
    (#16744). Loosen the two Allen screws and place the
    powder measure (#20782) on the powder die
    (#16744). The clamp must lock into the groove of the
    die, then secure the two Allen screws firmly. Fig. 10
    9. Locate the parts bag for your machine.
    Enclosed is a powder bar return rod (#17350) Fig.
    11. The powder bar return rod (#17350) must be
    inserted into the bellcrank from its left side. On the
    bottom of the rod is a blue wing nut (#13799),
    spring and white rod bushing (#16734). Slide this
    end into the receiver (see arrow Fig. 11) and snap
    21
    13685
    Fig. 8
    Fig. 9
    Fig. 10
    Fig. 11
    #13921 
    						
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