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Dillon Precision SL 900 Instruction Manual

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    							SL 900
    Instruction Manual
    Version 2.9
    illon
    recision
    Products, Inc.
    Manufacturers of 
    The World’s Finest
    Loading Equipment 
    						
    							Dillon Precision Products, Inc.
    8009 E. Dillon’s Way
    Scottsdale, AZ  85260
    (480) 948-8009
    FAX (480) 998-2786
    Web Site: www.dillonprecision.com
    E-mail: [email protected]
    Technical Support & Customer Service
    (800) 223-4570
    On the cover…
    The SL 900 is pictured with optional accessories:
    Low Powder Sensor #16306
    Aluminum Roller Handle #17950
    Other accessories available for the SL 900 include:
    20 gauge conversion #22138
    28 gauge conversion #22139
    20/28 casefeed plate #97045
    Machine Cover #13329
    The Blue Press, Dillon’s monthly catalog, has a complete listing 
    of accessories available for all machines.
    Part #17153   Spot   Manuals   SL 900 Manual Folder   SL 900 Manual.V2.9   10/01 WJC  
    						
    							TABLE OFCONTENTS
    Parts List, Schematics and Diagrams 5 - 17
    SL 900 Machine Mounting Assembly 6
    Upper Machine Assembly 7
    Shot Container Assembly 8
    Casefeeder Assembly & Parts List 9
    Casefeeder Bowl Mount & Casefeed Assembly to Frame 10
    Lower Machine Assembly 11
    Toolhead Assembly 12
    Platform Assembly 13
    Primerfeed Assembly & Installation 14
    Automatic Powder Measure Assembly 15
    Shot Dispenser Assembly 16
    Wad Swing Arm Assembly 17
    Finished Shotshell Dimensions 17
    General Machine Information 18 - 19
    Step-by-Step Preliminary Assembly 19 - 23
    Factory Settings 24 - 25
    Filling the Machine with Components – What’s First? 26 - 29
    Let’s Begin Making a Few Rounds 29 - 31
    Changes and Adjustments 31 - 37
    Adjusting the Collet Sizer 31
    Powder Die/Funnel Adjustments 32
    Adjusting the Automatic Powder System, Powder Charge Weight 32
    Adjusting the Wad and Shot Station 32 - 33
    Adjusting the Starter Crimp Die 33
    Removing the Shot From the Machine 33 - 34
    Removing the Toolhead 34 - 35
    Shellplate Removal 35 - 36
    Switching to Another Powder 36
    The Primer System 37
    Gauge Conversion - 28 ga. 38 - 42
    Gauge Conversion - 20 ga. 43 - 47
    Troubleshooting Section 48 - 49
    Primer System 48
    Casefeeder 48 - 49
    General 49
    Lube Points 50
    Suggested Settings 51 
    						
    							5
    SL 900 Parts List
    Part # Description
    10716 Primer Spring Cap 
    12577 1/2-20 Jam Nut 
    13311 Spring Pin 
    13418 Shellplate Bolt 
    13485 Mainshaft 
    13613 Clamp 
    13667 Index Pawl 
    13677 Ring Indexer 
    13700 Link Arm Shoulder Pin 
    13701 3/32x3/8 Dowel Pin
    13738 10 Stainless Washers 
    13742 1/2 E-Clip
    13773 8-32 Nut
    13789 1/4-28 Set Screw 
    13791 Indexer Return Spring 
    13793 Collar Roller 
    13799 Blue Wing Nut 
    13801 Tinnerman Nut 
    13830 Mainshaft Pivot Pin 
    13837 1/4 E-Clip 
    13840 Hitch Pin Clip
    13841 Nylock Nuts 
    13848 Bellcrank Bushing 
    13856 1/4 Washer SAE 
    13858 Rod Compression Spring 
    13871 Bellcrank Cube 
    13891 3/8 Index Ball 
    13895 10-24x3/8 BHCS
    13896 1/4-20 x 3/8 BHCS 
    13911 1/4-20 x 2 3/4 Bolts 
    13923 1/4-28 Brass Tip Set Screw 
    13937 Slide Return Spring 
    13938 Pawl Spring 
    13943 1/4-28 Adjustment Bolt 
    13958 1/4 Washer 
    13966 1/4-28 x 3/4 SHCS 
    13988 1/4-20 Nuts 
    13989 10-24 x 5/8 SHCS 
    13996 10-32 Set Screw
    14008 Toolhead Pins 
    14013 8-32x3/8 SHCS
    14023 8-32 x 3/4 BHCS 
    14026 8-32 x 1/2 BHCS
    14037 10-24 x 3/4 SHCS 
    14041 1/4 Wave Washer 
    14118 Index Ball Spring 
    14574 Case Insert Slide Spring Cap 
    14689 8-32 x 1/4 BHCS 
    14808 Collar Roller Bushing 
    14922 Link Arms 
    16065 650 Machine Mounts 
    16209 Spent Primer Cup Bracket 
    16221 1/4 Fender Washer
    16222 1/4-20 x 11/2 Hex Bolts 
    16340 10-32 Nylock Nut
    16667 Toolhead 
    16668 Toolhead Die Lockplate 
    16670 SL Crank 
    16671 Indexing Block 
    16672 Shotshell Chute Part # Description
    16675 Shellplate, 12 ga.
    16676 Ejector Wire 
    16677 Wad Swing Arm 
    16678 Wad Guide Sleeve 
    16679 Sleeve Compression Spring 
    16680 1/16 x 1/2 Roll Pin 
    16681 Wad Guide 
    16682 Swing Arm Torsion Spring 
    16683 Case Insert Slide 
    16684 Slide Block 
    16691 Primer Transfer Arm 
    16692 Arm Pivot Pin 
    16693 Transfer Arm Spring 
    16694 Station Two Locator 
    16695 Locator Pivot Screw 
    16696 Locator Torsion Spring 
    16697 Case Insert Ramp 
    16698 SL Platform 
    16699 Spent Primer Cup 
    16700 Primer Seater Pin 
    16701 Bushing 
    16702 Primer Seater Spring 
    16705 SL Casefeed Tube 
    16707 Phish Compression Spring 
    16708 Casefeed Phish 
    16709 Camming Pin 
    16710 Clear Primer Tray Cover 
    16711 Primer Feedplate 
    16713 SL Primer Slide Upper 
    16714 Slide/Bellcrank Spring 
    16717 Primer Feed Cam 
    16721 Tray Mounting Bracket 
    16723 Primer Feed Body 
    16724 Shot Hopper 
    16725 Shot Dispenser Body 
    16726 Shot Drop Tube, 12 ga. 
    16727 Shot Dispenser Bellcrank 
    16731 Spring (Bellcrank Assembly)
    16732 Pivot Pin
    16733 Shot Bar Return Rod 
    16734 Rod Bushing 
    16735 Shot Body Collar 
    16736 Body Collar Adjustment Screw 
    16737 Collar Guide/Clamp 
    16738 Shot Bar 
    16739 Shot Bar Insert 
    16740 3/8-16 Half Dog Set Screw 
    16741 Depriming Pin 
    16742 SL Sizer Collet Sleeve 
    16743 Collet Sizer Die, 12 Ga. 
    16744 SL Powder Die 
    16746 Expander Powder Funnel 
    16747 Starter Crimp Die 
    16748 Dillon Starter Crimp Insert-1 
    16750 Final Taper Crimp Die, 12 Ga. 
    16751 Final Seat Plug, Rem. 12 Ga. 
    16752 5/8-18 Jam Nut 
    16753 Locator Buttons 
    16904 1 1/2-10/32 SHCS
    17123 SL 900 Casefeed Post Part # Description
    17124 Shot Post 
    17125 Dillon Bin 
    17126 Locator Button Spring 
    17130 Casefeed Sleeve, 12 Ga. 
    17131 Casefeed Body 
    17132 Primer Drop Tube 
    17134 Primer Bellcrank 
    17138 Clear Hopper Lid 
    17139 Shot Dispenser Fitting 
    17140 Pin (Bellcrank Assembly)
    17141 1/4 Hardened Washer 
    17142 Dispenser Top 
    17143 Dispenser Top Clear Lens 
    17146 Rubber Insert  
    17147 Powder Die E-Clip 
    17148 1 1/4 Die Lock Ring 
    17149 1.0 Die Lock Ring  
    17153 Manual 
    17182 SL Frame Machined 
    17202 Shot Fitting E-Clip 
    17350 Powder Bar Return Rod 
    17351 Die Lock Bolt 
    17352 Spring Button 
    17353 Phish Spring Socket
    17354 Gate 3
    17472 #8 Washer .032 Thick
    17474 10-32 x 5/8 Tray Cover Screw
    17476 Shot Drain
    17477 Collet Sizer Spring
    17479 Clear Industrial Vinyl Tubing
    17509 Box 
    17573 Shot Drain Ext. Spring
    17601 Washer .100 Thick
    17603 Black Knob
    17604 Clevis Pin
    17637 1/4-20 x 4 1/2 Hex Head Screw
    17639 .175 dia. x 1/4-20 Post
    17812 Primer Seater Assembly
    17836 Final Seat Plug, A-A 12 Ga. 
    17837 Tyton Clamp 
    17838 P/M Lock Link
    17839 P/M Slotted Bellcrank
    17843 SL 900 Foam Insert Set
    17899 Stem Screw
    17909 Eight Star Crimp
    20782 Dillon Powder Measure 
    22134 Shot Dispenser Assy - 12 ga.
    22183 Roller Handle Assembly
    97037 12 Ga. Casefeeder – 110v
    97120 Red Flag
    N/A Lock Link 
    N/A Lock Link Torsion Spring 
    N/A Pivot Pin 
    N/A Return Spring Pin 
    N/A Shot Bellcrank Rivet 
    N/A SL Bellcrank Stud 
    N/A Spare Parts Bag 
    						
    							6
    SL 900 Mounting Assembly
    16065 (2)
    16672
    17125
    16222 (4)
    13856 (4)
    13988 (4)
    13911 (4)
    13856 (4)
    16221 (4)
    13988(4) 
    						
    							7
    Upper Machine Assembly
    1667617123
    13418
    16675
    13966
    13667
    13791
    13938
    13677
    16699
    13856
    17637
    13989
    13989
    17637
    13856
    13613 13988
    13613 13613 1398817124 
    						
    							8
    Shot Container Assembly
     
     
    16724
    17202
    17139
    17478
    17479
    17202
    17139 17478 
    						
    							9
    Casefeeder AssemblyCasefeeder Assembly 
    Parts List
    Part # Description
    13400 Casefeed Bowl
    13473 Casefeed Motor - 4 RPM
    13539 Casefeed Cord Set
    13540 Casefeed Motor Cover
    13632 Casefeed Upper Disc Clutch
    13685 1/4-20x5/8 BHCS
    13732 10-32x1.00 SHCS
    13736 Clutch
    13738 SS Washers
    13779 Micro Switch
    13813 Lockwashers
    13833 1/4 Terminal Connector
    13903 1/4-20 Heli Coil
    13912 8-32 Flat Head Screw
    13954 4-40 Screws
    14025 1/8x3/4 Roll Pin
    14026 Bowl/Motor Screws
    14038 40-40 Nuts
    14137 8x1 Cover Screw Zn.
    16314 Butt. Connector
    16334 Lighted Rocker Switch
    16336 Red 1/4 female Insulated Connector
    16337 Blue 1/4 female Insulated Connector
    16704 Shotshell Funnel
    17133 Shotshell Disc
    17585 Zener Diode 1N5361B
    17586 8x1 1/4 Funnel Screw
    17587 8x1/4 PHL. PN. Screws
    17808 Casefeed Bowl Insert
    97037 12 ga. Casefeed Assembly – 110v 13813
    13632
    17133
    13400
    13736
    17587
    (3)
    16704 13779 14038
    13954
    17586
    13539 13540
    13912 13473
    141371633417507 17587
    14026 (5)13732 (4)
    13738 (2) 
    						
    							10
    Casefeeder Bowl MountCasefeed Assembly
    to Frame
    13685
    1712417123 16705
    16707
    17353
    16708
    16680
    17130
    16680
    17131
    17472
    14689
    16709 13989 (3)14026 
    						
    							11
    Lower Machine Assembly
    17182
    22183
    Handle
    Assembly 14922
    13841
    13841
    13789
    13485176371383013700
    16670
    13841
    1492216671
    13989 
    						
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