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Dell Inspiron Xpi Cd Service Guide

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    							Removing and Replacing Parts 4-33
    Deck Buoy 
    Figure 4-24.  Deck Buoy Removal
    To remove the deck buoy, follow these steps:
    1. Remove the palmrest assembly.
    2. Remove the display assembly.
    3. Remove the diskette/CD-ROM assembly.
    4. Remove screws B1, B2, and B3.
    Lift the deck buoy out of the bottom case assembly.
    Part or Assembly NameOrder Name
    Deck buoyASSY,CLMP,THRM,LXPiCD
    B1 (10 mm)
    B2 (10 mm)
    B3 (10 mm)
    bottom case assembly 10 mm
    deck buoy 
    						
    							4-34 Dell Latitude XPi CD Service Manual
    Superpart Assembly
    Figure 4-25.  Superpart Assembly Removal   
    The superpart assembly includes two speakers, two fans, the reserve battery, a 
    printed circuit board for those parts, and an infrared printed circuit board. To 
    remove the superpart assembly, follow these steps:
    1. Remove the palmrest assembly.
    2. Remove the display assembly.
    3. Remove the diskette-drive/CD-ROM assembly.
    4. Remove the deck-buoy.
    Part or Assembly NameOrder Name
    Superpart assemblySVC,ASSY,FAN/SPKR,
    BRKT,LXPiCD
    bottom case assembly
    B4 (25 mm)
    25 mm
    superpart 
    assembly
    thermal tape 
    						
    							Removing and Replacing Parts 4-35
    5. Remove screw B4.
    Lift the superpart assembly out of the bottom case assembly.
    CAUTION: To prevent tearing the thermal tape, slowly pull the super-
    part assembly away from the system board. 
    						
    							4-36 Dell Latitude XPi CD Service Manual
    Reserve Battery   
    Figure 4-26.  Reserve Battery Removal
    Part or Assembly NameOrder Name
    Reserve batterySVC,BTRY,RSRV,LXP
    CAUTION: The reserve battery provides power to the computer’s RTC
    and NVRAM when the computer is turned off. Removing the battery
    causes the computer to lose its date and time information as well as user-
    settable parameters in the NVRAM. If possible, make a copy of this
    information before you remove the reserve battery.
    reserve 
    battery
    connector JRBAT
    F1 (3 mm)
    F2 (3 mm)
    F3 (3 mm)
    F4 (3 mm)
    speaker/
    fan bracket superpart
    middle tab
    3 mm
    speaker (2) speaker (2)
    superpart 
    serial EMI 
    clip
    superpart docking EMI clip 
    						
    							Removing and Replacing Parts 4-37
    To remove the reserve battery, follow these steps:
    1. Remove the palmrest assembly.
    2. Remove the superpart assembly.
    3. Remove the superpart docking EMI clip and the superpart serial EMI 
    clip.
    4. Unplug the battery from connector JRBAT.
    5. Place the superpart assembly upside down on a flat work surface.
    6. Remove screws F1 through F4.
    Remove the speaker/fan bracket protecting the speakers and fan.
    7. Lift the battery out of its recess in the superpart assembly.
    To free the reserve battery, thread the battery cable and connector through 
    the opening in the plastic superpart assembly. CAUTION: When replacing the speaker/fan bracket, be sure to rein-
    stall the middle tab correctly. 
    						
    							4-38 Dell Latitude XPi CD Service Manual
    System Board Assembly
    Figure 4-27.  System Board Assembly Removal
    The system board’s BIOS chip contains the system service tag number, which is 
    also visible on a bar-code label on the bottom of the computer. The replacement 
    kit for the system board assembly includes a diskette that provides a utility for 
    transferring the service tag number to the replacement system board assembly. 
    Part or Assembly NameOrder Name
    System board assemblySVC,SYS,PLN,LXPiCD-150ST,
    WB,0M
    CAUTION: Dell uses the system’s service tag number to maintain a his-
    tory of the computer and its maintenance services. Do not neglect to
    transfer the service tag number to the replacement system board assem-
    bly (see step 3 of “Replacing the System Board Assembly” found later in
    this section).
    system board assembly
    bottom case assembly SB1 (5 mm)
    SB2 (5 mm)
    5 mm
    main battery 
    connector
    battery 
    compartment PC Card 
    ejectors
    molded tabs (3)
    I/O docking EMI clip
    I/O serial EMI clip 
    						
    							Removing and Replacing Parts 4-39
    Removing the System Board Assembly
    To remove the system board assembly, follow these steps:
    1. Remove the palmrest assembly.
    2. Remove the display assembly.
    3. Remove the diskette/CD-ROM assembly.
    4. Verify that the PC Card ejectors are fully depressed.
    5. Remove the deck buoy plate. (Reinstall this part on the new system 
    board.)
    6. Remove the superpart assembly.
    Carefully disengage the superpart docking EMI and serial EMI clips from 
    the I/O docking EMI and serial EMI clips.
    7. Remove screws SB1 and SB2, which retain the system board (see 
    Figure 4-27).
    8. Lift the system board approximately 2 inches from the back of the 
    computer.
    9. Disengage the front of the system board from the three molded tabs in 
    the bottom case assembly.
    The tabs’ approximate location is shown in Figure 4-27. The tabs are 
    located alongside the hard-disk drive compartment, inside the bottom case 
    assembly.
    10. Lift the system board assembly out of the bottom case assembly.
    NOTE: If the main battery insulator comes out with the system board assem-
    bly, detach the insulator and set it aside.CAUTION: To ensure maximum cooling for the microprocessor, do
    not touch the heat transfer area on the system board above the micro-
    processor or on the deck buoy plate. The oils in your skin reduce the
    heat transfer of the thermal pads.
    CAUTION: When removing the system board assembly, be careful
    not to damage the main battery connector and EMI shield on the bot-
    tom of the assembly. 
    						
    							4-40 Dell Latitude XPi CD Service Manual
    Replacing the System Board Assembly
    Observe the following precautions when you reinstall a system board:
    1. Before reinstalling the system board assembly, make sure the upper I/O 
    bracket clip and the side I/O bracket clip are in place. If the side I/O 
    bracket clip has been dislodged, reinstall it as shown in Figure 4-27.
    Figure 4-28.  I/O Bracket Clips
    2. While reinstalling the system board assembly, make sure the power 
    button is positioned as far as it will go toward the back of the computer.
    This will ensure that the power button engages the power switch properly.
    3. Enter the system’s service tag number into the BIOS of the replacement 
    system board assembly.
    Insert the diskette that accompanied the replacement system board assembly 
    into the diskette drive, and turn on the computer. Follow the instructions on 
    the display screen.CAUTION: To avoid possible damage to the computer, make sure the
    system board assembly is inserted under the three molded tabs at the
    front of the bottom case assembly.
    I/O bracket clip 
    						
    							Removing and Replacing Parts 4-41
    3.1-V Power Supply Board
    Figure 4-29.  3.1-V Power Supply Board Removal
    To remove the 3.1-V power supply board, follow these steps:
    1. Remove the palmrest assembly
    2. Remove the superpart assembly.
    3. Remove the 3.1-V power supply board from the system board.
    The power supply board is held in place on the system board by connectors 
    JPS1 and JPS2.
    Part or Assembly NameOrder Name
    3.1-V power supply boardCRD,PWR SPLY,LXPiCD,V3.1,NBK
    connector JPS1
    connector JPS2
    bottom case assembly system boardpower supply board
    with insulator 
    						
    							4-42 Dell Latitude XPi CD Service Manual
    I/O-Panel Dust Cover
    Figure 4-30.  I/O-Panel Dust Cover Removal
    To remove the I/O-panel dust cover, follow these steps:
    1. Remove the palmrest assembly.
    2. Remove the display assembly.
    3. Remove the superpart assembly.
    4. Remove the system board.
    5. Remove the I/O-panel dust cover.
    Push outward on one end of the dust cover to release the pivot pin from its 
    associated pivot hole. Then repeat the operation for the other end of the 
    cover. After both ends have been disengaged, lift the dust cover away from 
    the system board assembly.
    To replace the I/O-panel dust cover, orient the cover in its original position and 
    snap the pivot pins into place in their associated pivot holes. Make sure the dust 
    cover opens and closes freely before you reinstall the display assembly.
    Part or Assembly NameOrder Name
    I/O-panel dust coverDOOR,PLSTC,I/O,LXP/NBK
    I/O-panel 
    dust cover pivot pin (2)
    pivot hole (2) 
    						
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