Land Rover Defender 90 110 Workshop Book 6 Supplement Rover

e DEFENDER 
Oils must  meet 
BLS.22.OL. 09 
or 
RECOMMENDED  LUBRICANTS, FLUIDS AND CAPACITIES 109 I 
-30 -20 -10 0 10 20 30 40 50 
5Wf30 I 
5Wi40 ) 
5Wt50 1 
.;:. 
CCMC PD1 
or 
CCMC  D3 
The 
engine 
oil and filter  must  be changed  every 10,000 km (6000 miles)  and it is important  that only oils listed 
below, 
or clearly  marked  as meeting  the required  specification,  should be used.  Superior  engine protection 
can  be obtained  by the 
use of Super  High Performance  Diesel (SHPD) oils to...

CAPACITIES 
The following  capacity figures are approximate  and are provided as a guide  only. All oil levels must be set 
using  the dipstick 
or level  plugs as applicable. 
Engine  sump 
oil ................................................................ 6,OO litres (10.56  pints) 
Transfer  box 
oil ................................................................ 2,30 litres (4 pints) 
Cooling  system 
................................................................ 11,lO litres (20 pints) 
Extra...

e DEFENDER ENGINE 11 2 I 
... .. I., ;:,:;i 1’ . . - ... , . . . . , , 
ST3121 M 
~I .,.. :, ... ... .. . ..._ .. . 
19  

12 ENGINE e DEFENDER 
_I 
CLUTCH AND FLYWHEEL  HOUSING 
LAND  ROVER  Tdi engine 
COMPONENTS 
ST3066M - 
I. 
Clutch  housing 
2. Bell housing  stud (9) 
3. Starter motor stud (1) 
4. Allen bolts (4) 
5. Plug (2) 
6. Screw housing  to block (6) 
7. Washer (6) 
8. Bolt  housing  to block (2) 
9. Spring  washer (2) 
10. Bracket (2) 
11. Harness  clip (2) 
12. Oil seal 
13.  Flywheel 
14.  Starter  ring 
15. Reinforcing  plate 
16. 
Bolt flywheel  to crank 
17.  Clutch  cover 
18. Clutch  plate 
19.  Dowel...

. 
DEFENDER ENGINE 12 
3 
ST3066M 
21  

12 
SUMP AND OIL PUMP COMPONENTS ST3065M - 
LAND ROVER Tdi engine 
ENGINE DEFENDER 
1. Sump 
2. Drain plug 
3. Joint washer 
4. Flange  bolt M8x20 (8) 
5. Flange  bolt M8x60 (1 2) 
6. 
Oil pump  housing  lower 
7. Oil pump housing  upper 
8.  Dowel 
9. Oil pump  gears 
10. Spindle 
11. Screw 
12. Spring  washer 
13. Support  bracket 
14.  Screw 
15. Lock  washer 
16. Casket 
17. 
Filter 
18. 0 ring 
19. Lock  washer 
20.  Screw 
21. Spring  washer 
22.  Plain  washer 
23.  Drive  shaft 
24. 
Oil relief...

-DEFENDER ENGINE n 12 
.-:.:. < ,. . . ,.. ,+  . : ,,.,x2.;:,, ,I. .. ,1: .,~. .._ .. ... . 
16 
. ., 
24 
ST3065M 
 
4 
4 
5 
23  

e DEFENDER 
FRONT COVER  COMPONENTS ST3064M - LAND 
ROVER Tdi engine 
1. 
2. 
3. 
4. 
5. 
6. 
7. 
8. 
9. 
10. 
11. 
12. 
13. 
14. 
15. 
16. 
- 17. 
7 8. 
19. 
20. 
21. 
22. 
23. 
24. 
25. 
26. 
27. 
28. 
29. 
30. 
31. 
32. 
33. 
34. 
35. 
36. 
37. 
38. 
39. 
40. 
41. 
42. 
43. 
44. 
45. 
46. 
47. 
48. 
49. 
50. 
51. 
Viscous  unit 
Fan 
assemb!y 
Bolt (4) 
Plain  washer (4) 
Pulley 
Screw 
(4) 
Spring  washer (4) 
Water pump assembly 
Gasket  Flange 
bolt M8x85 (2) 
Flange  bolt M8x75 (1) 
Flange screw...

DEFENDER ENGINE 11 2 
. 
25  

12 
CYLINDER BLOCK COMPONENTS ST3063M - 
LAND ROVER Tdi engine 
ENGINE a DEFENDER 
1. 
2. 
3. 
4. 
5. 
6.  7. 
8. 
9. 
10. 
11. 
12. 
13. 
14.  15. 
16. 
. 17. 
18. 19. 
20. 
21. 
22. 
23. 
24. 
25. 
26. 
27. 
28. 
29. 
30. 
31. 
32. 
33. 
34. 
35. 
36. 
37. 
38. 
39. 
40. 
41. 
42. 
43. 
44. 
45. 
46. 
47. 
48. 
49. 
50. 
51. 
Oil filter element 
Oil  filter  adaptor 
Gasket 
Screw 
(2) 
Spring  washer (2) 
Oil cooler adaptor 
Thermostat  bulb 
0 ring 
Spring 
Washer 
Screw 
(2) 
Washer (2) 
Oil...