Land Rover Defender 90 110 Workshop Book 1 Rover

SLRSZ1EìWh.I  

TABLE OF CONTENTS 
SECTION 
Introduction 
mI ........................................................................\
.............................. 
........................................................................\
........... 
El 
General  Specification  Data 
.......................... Engine Tuning  Data.. .I!. ............................................................. 
........................................................................\
............. Torque  Wrench  Settings.. mb...

BOOK ONE CONTENTS 
05 
Page 
ENGINE TUNING DATA 
Section 
Number 
ri 
-Repairs and replacement  parts 
- Poisonous substances 
-Fuel handling precautions 
-Fuel tank draining  and repair J 
.. - 
- Service  tools 5 
- Location of vehicle identification  numbers 6 
06 TORQUE WRENCH SETINGS 
El GENERAL SPECIFICATION  DATA 
- V8 engine data 
-2.25 litre petrol  engine  data 
-2.25 litre petrol  engine data 
- 2.25 litre dicscl cnginc data 
-2.50 litre dicsel  engine  data 
- General  data - all models...

Book One Contents (cont’d) 
07 
Section 
GENERAL FITTING INSTRUCTIONS 
-Precautions  against damage 
-Safety precautions 
-Preparation  and dismantling 
-Inspection of components 
-Ball  and roller  bearings 
- Oil seals 
-Joints  and joint  faces 
- Flexible  hydraulic  pipes and hoses 
- Metric  bolt identification 
- Metric  nut identification 
- Hydraulic  fittings 
- Keys and keyways 
-Tab washers,  split pins,  nuts and locking  wire 
- Screw threads 
- Unified  thread identification 
1091...

01 
fi;y :i: INTRODUCTION ... ,:.; :.? , ... ..:I. .!I, I . ._ ...,., , . ... 
This Workshop  Manual covers the Land  Rover  Ninety  and One  Ten range of vehicles.  It is primarily  designed to 
assist  skilled  technicians  in the  efficient  repair and maintenance  of Land  Rover  vehicles. 
Using  the appropriate  service tools and carrying  out the procedures  as detailed  will enable  the operations  to 
be 
completed within the time stated  in the  Repair  Operation  Times. 
The Manual has been...

lo1 I 
Always have a fire  extinguisher  containing FOAM CO? GAS, or POWDER  close at hand  when  handling  or draining 0 
fuel,  or when  dismantling  fuel systems  and in areas whcre fuel containers  are stored. 
Always  disconnect  the vehicle  battery BEFORE  carrying out dismantling  or draining  work 
on a fuel system. 
Whenever 
petroVgasoline is  being  handled,  drained or stored,  or when  fuel systems  are being  dismantled  all forms  of 
ignition  must be extinguished  or removed,  any...

- Special Service Tools 
The use of approved  special service  tools is important.  They are essential if service  operations 
are 
to be  carried  out efficiently,  and safely.  The amount of time  which  they save  can  be 
considerable. 
Every  special  tool is designed  with the close  co
-operation of Land  Rover  Ltd., and no tool is 
put  into  production  which has not  been  tested  and approved  by 
us. New tools are only 
introduced  where an operation  cannot be satisfactorily  carried out...

LOCATION OF VEHICLE IDENTIFICATION  AND UNIT  NUMBERS 
VEHICLE  IDENTIFICATION  NUMBER (VIN) 
The Vehicle  Identification  Number and the 
recommended  maximum vehicle weights  are stamped 
on a plate  riveted  to the  top of the brake  pedal  box in 
the  engine  compartment. 
The  number  is also  stamped  on the  right
-hand  side of 
the  chassis  forward 
of the spring  mounting  turret. 
Always  quote this number  when writing  to Land  Rover 
Limited. 
Key  to Vehicle  Identification  Number Plate...

LOCATION OF VEHICLE IDENTIFICATION  AND UNIT  NUMBERS 
ST663M 
01 
FRONT  AXLE 
Stamped  on top of the  left-hand  axle tube. 
REAR  AXLE 
Stamped  on rear of left-hand  axle tube. 
MAIN  GEARBOX  LT77 - 4 CYLINDER  VEHICLES 
Stamped on a pad  on the  right-hand  side of the  gearbox 
immediately  below the 
oil filler level plug. 
U 
ST665M 
TRANSFER  GEARBOX LT230R - 4 CYLINDER 
VEHICLES 
Stamped  on the  casing  on the  left-hand  side of the 
gearbox  below the mainshaft  rear bearing  housing...

GENERAL SPECIFICATION DATA 
ENGINE 
Type ................................................................. 
Number of cylinders ............................................. 
Bore ................................................................. 
Stroke ............................................................... 
Capacity ............................................................ 
Valve operation.. ................................................. 
Maximum  power- B.H.P...