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Craftsman Garage Door Opener 34 Manual

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    							GARAGE DOOR OPENER
    Model 3595 3/4 HP
    For Residential Use
    Install on Sectional Doors ONLY
    THIS OPERATOR IS INTENDED FOR USE ONLY WITH I-BEAM RAILS.
    Owner’s Manual
    ■Please read this manual and the enclosed safety materials carefully!
    ■Fasten the manual near the garage door after installation.
    ■The door WILL NOT CLOSE unless the Protector System®is connected and properly
    aligned.
    ■Periodic checks of the opener are required to ensure safe operation.
    ■The model number label is located under the light lens on the left side panel of your opener.
    The Chamberlain Group, Inc.
    845 Larch Avenue
    Elmhurst, Illinois 60126-1196
    www.liftmaster.com
    ® 
    						
    							INTRODUCTION
    Safety Symbol and Signal Word Review
    This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
    maintained and tested in strict accordance with the instructions and war\
    nings contained in this manual.
    2
    When you see these Safety Symbols and Signal Words
    on the following pages, they will alert you to the
    possibility of serious injury or deathif you do not
    comply with the warnings that accompany them. The
    hazard may come from something mechanical or from
    electric shock. Read the warnings carefully.
    When you see this Signal Word on the following pages, it
    will alert you to the possibility of damage to your garage
    door and/or the garage door opener if you do not comply
    with the cautionary statements that accompany it. Read
    them carefully.
    Mechanical
    Electrical
    Introduction 2-5
    Safety symbol and signal word review ........................2
    Preparing your garage door ........................................3
    Tools needed ...............................................................3
    Planning ...............................................................\
    ......4
    Carton inventory ..........................................................5
    Hardware inventory .....................................................5
    Assembly 6-7
    Attach the rail to the motor unit ...................................6
    Attach the chain spreader ...........................................6
    Attach chassis support bracket ...................................6
    Tighten the chain .........................................................7
    Installation 7-19
    Installation safety instructions .....................................7
    Determine the header bracket location .......................8
    Install the header bracket ............................................9
    Attach the rail to the header bracket .........................10
    Position the opener ...................................................10
    Hang the opener ........................................................11
    Install the door control ...............................................12
    Install the light ...........................................................13
    Attach the emergency release rope and handle .......13
    Electrical requirements ..............................................14
    Install the Protector System
    ®................................15-17
    Fasten the door bracket ............................................18
    Connect the door arm to the trolley ..........................19
    Adjustment 20-22
    Adjust the UP and DOWN travel limits......................20
    Adjust the force .........................................................21
    Test the safety reversal system.................................22
    Test the Protector System
    ®........................................22
    Operation   23-26
    Operation safety instructions.....................................23
    Using your garage door opener ................................23
    Using the wall-mounted door control ........................24
    Using the remote control ...........................................25
    Troubleshooting .........................................................25
    The remote control batteries .....................................25
    To open the door manually........................................26
    Care of your garage door opener..............................26
    Having a problem? ...............................................26-27
    Smart Control Panel™ messages .............................28
    Programming29-30
    To add or reprogram a hand-held remote control .....29
    To erase all codes .....................................................29
    3-Button remotes .......................................................29
    To add, reprogram or change 
    a Keyless Entry PIN ..................................................30
    Repair Parts   31-32
    Rail assembly parts ...................................................31
    Installation parts ........................................................31
    Motor unit assembly parts .........................................32
    Accessories 33
    Notes 34-35
    Repair Parts and Service 36
    Warranty 36
    TABLE OF CONTENTS 
    						
    							3
    To prevent damage to garage door and opener:
    • ALWAYS disable locks BEFORE installing and operating theopener. 
    • ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
    To prevent possible SERIOUS INJURY OR DEATH:
    • ALWAYS call a trained door systems technician if garagedoor binds, sticks, or is out of balance. An unbalanced
    garage door may not reverse when required.
    • NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of
    which are under EXTREME tension.
    • Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door
    opener to avoid entanglement.
    Preparing your garage door 
    Before you begin:
     Disable locks.
     Remove any ropes connected to garage door.
     Complete the following test  to make sure your garage
    door is balanced and is not sticking or binding: 
    1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported
    entirely by its springs.
    2. Raise and lower the door to see if there is any binding or sticking. 
    If your door binds, sticks, or is out of balance, call a
    trained door systems technician.
    Tools needed
    During assembly, installation and adjustment of the
    opener, instructions will call for hand tools as
    illustrated below.
    Pliers
    Wire Cutters
    Claw Hammer
    Hack Saw
    ScrewdriverAdjustable End Wrench1/2 and 7/16 Sockets
    and Wrench
    Drill
    Tape Measure
    21
    Stepladder
    Pencil
    3/16, 5/16 and
    5/32 Drill Bits
    Carpenter’s
    Level (Optional) 
    						
    							Safety Reversing SensorSupport bracket & 
    fastening hardware
    is required.
    See page 11.
     — — —        — — —        — —
    Header Wall
    FINISHED CEILING
    Torsion
     Spring
    Extension
     Spring
    OR 
    Safety
    Reversing
    Sensor
    Gap between floor 
    and bottom of door
    must not exceed 1/4 (6 mm) 
    Access
    Door
    Wall-
    mounted
    Door 
    Control
    Horizontal and vertical reinforcement
    is needed for lightweight garage doors
    (fiberglass, steel, aluminum, door with
    glass panels, etc.). See page 18 for details.
    Motor Unit
    Slack in chain tension
    is normal when
    garage door is closed.
    Vertical 
    Centerline of
    Garage Door
    4
    SECTIONAL DOOR INSTALLATION
    Planning
    Identify the type and height of your garage door. Survey
    your garage area to see if any of the conditions below
    apply to your installation. Additional materials may be
    required. You may find it helpful to refer back to this page
    and the accompanying illustrations as you proceed with
    the installation of your opener.Without a properly working safety reversal system, persons
    (particularly small children) could be SERIOUSLY INJURED or
    KILLED by a closing garage door.
    • The gap between the bottom of the garage door and the floorMUST NOT exceed 1/4" (6 mm). Otherwise, the safety
    reversal system may not work properly. 
    • The floor or the garage door MUST be repaired to eliminate the gap. 
    						
    							5
    UPCEILING MOUNT ONLY
    Chassis Support
    Bracket
    Chain Spreader
    Extension
    Bracket (2)
    Rail
    Chain Pulley 
    Bracket Chain
    Straight Door
    Arm Section
    Curved Door 
    Arm Section
    Safety Labels and
    Literature
    2 Conductor Bell Wire
    White & White/Red
    Smart Control Panel™
    TrolleyHeader Bracket
    The Protector System®(2) Safety Reversing Sensors
    (1 Sending Eye and 1 Receiving Eye)
    with 2-Conduction White & 
    White/Black Bell Wire attached Door Bracket
    Safety Sensor Bracket (2)
    Motor Unit With Light Lenses
    Remote Control
    Transmitter Visor ClipLOCK L GI HTSECURITY®3-Button Remote Control
    Model 373P (1)
    Your garage door opener is packaged in two cartons which
    contain the motor unit and all parts illustrated below.
    Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.
    Parts may be stuck in the foam. Hardware for installation
    is also listed below. 
    Carton Inventory
    INSTALLATION HARDWARE
    Hex Bolt 5/16-18x7/8 (4)
    Lag Screw 5/16-9x1-5/8 (2)
    Lag Screw 5/16-18x1-7/8 (2)
    Clevis Pin 5/16x2-3/4 (1)
    Clevis Pin 5/16x1-1/4 (1)
    Clevis Pin 5/16x1 (1)
    Nut 5/16-18 (4)
    Lock Washer 5/16 (4)
    Screw 6ABx1-1/4 (2)
    Screw 6-32x1 (2)
    Self-Threading Screw 1/4-14x5/8 (2) 
    Washered Bolt 5/16-18x1/2 (2)
    Hex Bolt 1/4-20x5/8 (4)Hex Screws 8-32x1 (2)
    Screw #8-32x3/8 
    Insulated Staples (30)
    Ring Fastener (3)
    Drywall Anchors (2)
    Rail Grease
    Carriage Bolt 1/4-20x1/2 (2)
    Wing Nut 1/4-20 (2)
    Lock Nut 1/4-20
    Lag Screw 1/4x1-1/2 (4)
    Rope
    Handle 
    						
    							Washered Bolt 
    5/16-18x1/2
    Lock Nut
    6
    ASSEMBLY STEP 1
    Attach the Rail to the Motor Unit
    To avoid installation difficulties, do not run the garage
    door opener until instructed to do so.
     Remove the bolt and lock nut from the top of the motorunit.
     Place rail onto the bolt mounted on the motor unit and align the back hole with the hole in the top of the unit.
     Fasten rail with the washered bolt and lock nut previously removed. Tighten securely. (Figure 1)
    Remember to use only these bolts/fasteners! Any
    other bolts/fasteners will cause serious damage to
    the opener.
    Hex Screws 
    8-32x1
    Chain
    Spreader
    Motor Unit
    SprocketWashers
    To avoid SERIOUS damage to opener, ONLY use
    bolts/fasteners mounted in the top of the opener.
    ASSEMBLY STEP 3
    Attach the Chassis Support Bracket
     Position the rail support bracket on the unit.
     Attach the bracket to the rail with 1/4-20x5/8 hex bolts and lock washers. Do not overtighten.
     Attach the bracket to the opener by inserting a  5/16-18x1/2 washered screw through a hole in each
    side flange and a matching hole in the bracket.
    Complete the connection by inserting the #8-32x3/8
    screw through the back flange and the hole in rail
    support (Figure 4).
    Proceed to Assembly Step 4.
    To avoid possible SERIOUS INJURY to fingers from moving
    garage door opener:
    • ALWAYS keep hand clear of sprocket while operating opener.
    • Securely attach chain spreader BEFORE operating.
    Hex Bolts 1/4-20x5/8
    w/Lock Washers
    Chassis
    Support
    Bracket  Washered Bolt
    5/16-18x1/2
    Washered Bolt
    5/16-18x1/2
    Screw
    #8-32x3/8
    Opener
    Back Flange Opener
    Side Flange
    6-Tooth
    Sprocket
    Chain Spreader
    Motor Unit
    Mounting Plate
    Figure 1
    Figure 2
    Figure 4
    ASSEMBLY STEP 2
    Attach the Chain Spreader
     Attach chain spreader to the motor unit with two screws
    (Figure 2).
     Guide the chain around the selected groove in the chain spreader, to engage either the 8-tooth sprocket or the 
    6-tooth sprocket (Figure 3).
    NOTE: The 6-tooth sprocket is for use with Carriage
    House Doors and the 8-tooth sprocket is for use with
    Regular Doors.
    8-Tooth
    Sprocket
    Chain Spreader
    Motor Unit
    Mounting Plate
    Figure 3 
    						
    							7
    ASSEMBLY STEP 4
    Tighten the Chain
     Spin the inner nut and lock washer down the threadedshaft, away from the trolley.
     To tighten the chain, turn outer nut in the direction shown.  As you turn the nut, keep the chain from
    twisting.
     When the chain is approximately 1/2 (13 mm) above the base of the rail at its midpoint, re-tighten the inner
    nut to secure the adjustment.
    Sprocket noise can result if chain is either too loose
    or too tight.
    When installation is complete, you may notice some chain
    droop with the door closed. This is normal. If the chain
    returns to the position shown when the door is open, do
    not re-adjust the chain.
    NOTE: During future maintenance, ALWAYS pull the
    emergency release handle to disconnect trolley before
    adjusting chain.
    You have now finished assembling your garage door
    opener. Please read the following warnings before
    proceeding to the installation section.To Tighten
    Inner Nut
    Lock
    Washer
    To Tighten Outer Nut Inner Nut
    Trolley Chain
    Base of Rail 1/2 (1.27 cm)
    Outer Nut
    INSTALLATION
    IMPORTANT INSTALLATION INSTRUCTIONS
    To reduce the risk of SEVERE INJURY or DEATH:
    WARNING
    WARNING
    WARNING WARNING
    1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
    2. Install garage door opener only on properly balanced and lubricated garage door. An improperly balanced
    door may not reverse when required and could result in
    SEVERE INJURY or DEATH. 
    3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems
    technician BEFORE installing opener.
    4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid
    entanglement.
    5. Install garage door opener 7 feet (2.13 m) or more above floor.
    6. Mount emergency release handle 6 feet (1.83 m) above floor.
    7. NEVER connect garage door opener to power source until instructed to do so.  8. NEVER wear watches, rings or loose clothing while
    installing or servicing opener. They could be caught in
    garage door or opener mechanisms.
    9. Install wall-mounted garage door control: • within sight of the garage door. 
    • out of reach of children at minimum height of 5 feet(1.5 m).
    • away from ALL moving parts of the door.
    10. Place entrapment warning label on wall next to garage door control.
    11. Place manual release/safety reverse test label in plain view on inside of garage door.
    12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 
    1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on 
    the floor.
    1/2 (13 mm) 
    						
    							8
    INSTALLATION STEP 1
    Determine the Header Bracket
    Location
    SECTIONAL DOOR ONLY
    1. Close the door and mark the inside vertical centerline ofthe garage door.
    2. Extend the line onto the header wall above the door. You can fasten the header bracket within 4 feet 
    (1.22 m) of the left or right of the door center only if
    a torsion spring or center bearing plate is in the
    way; or you can attach it to the ceiling (see page 9)
    when clearance is minimal. (It may be mounted on
    the wall upside down if  necessary, to gain
    approximately 1/2 [1 cm].)
    If you need to install the header bracket on a 2x4
    (on wall or ceiling), use lag screws (not provided)
    to securely fasten the 2x4 to structural supports as
    shown here and on page 9.
    3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall
    2 (5 cm) above the high point. This height will provide
    travel clearance for the top edge of the door.
    To prevent possible SERIOUS INJURY or DEATH:
    • Header bracket MUST be RIGIDLY fastened to structuralsupport on header wall or ceiling, otherwise garage door
    might not reverse when required. DO NOT install header
    bracket over drywall.
    • Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
    • NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, all of which are
    under EXTREME tension. 
    • ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced
    garage door might not reverse when required.
    Header Wall
    Si ld ih d k Highest Point
    of Travel
    Door
    2 (5 cm)
    O
    Track
    Sectional door
    with curved
    track
    Header Wall
    Vertical Centerline
    of Garage Door
    Level
    (optional) 2x4
    2x4
    Structural
    Supports
    OPTIONAL
    CEILING
    MOUNT
    FOR
    HEADER
    BRACKET
    Unfinished
    Ceiling 
    						
    							9
    INSTALLATION STEP 2
    Install the Header Bracket
    You can attach the header bracket either to the wall above
    the garage door, or to the ceiling. Follow the instructions
    which will work best for your particular requirements. Do
    not install the header bracket over drywall. If installing
    into masonry, use concrete anchors (not provided).
    WALL HEADER BRACKET INSTALLATION
     Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as
    shown (with the arrow pointing toward the ceiling). 
     Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16 pilot
    holes and fasten the bracket securely to a structural
    support with the hardware provided.
    Lag Screw
    5/16-9 x 1-5/8
    HARDWARE SHOWN ACTUAL SIZE
    Lag Screws
    5/16-9x1-5/8
    Highest Point of 
    Garage Door Travel Vertical
    Centerline of
    Garage Door
    Header
    Wall
    Garage
    Door
    UP
    CEILING MOUNT ONLY
    Wall Mounting Holes
    Optional 
    Wall Mounting Holes
    The nail hole is for
    positioning only.
    You must use lag screws
    to mount the header bracket.
    UPCEILING MOUN
    T ONL
    Y
    Door Spring
    Header
    Bracket2x4
    Structural
    Support
    Vertical
    Centerline of
    Garage Door
    Horizontal
    Line
    UP
    CEILING MOUNT ONLY
    Ceiling Mounting Holes
    The nail hole is for 
    positioning only.
    You must use lag screws 
    to mount the header bracket.
    UP
    Lag Screws
    5/16-9x1-5/8
    Garage Door
    Header Wall
    – Finished Ceiling –
    Header
    Bracket
    6 (15 cm) Maximum
    Door
    Spring
    Vertical 
    Centerline
    of Garage Door Vertical 
    Centerline
    of Garage Door
    CEILING HEADER BRACKET INSTALLATION
     Extend the vertical centerline onto the ceiling as shown.
     Center the bracket on the vertical mark, no more than 
    6 (15 cm) from the wall. Make sure the arrow is
    pointing toward the wall. The bracket can be mounted
    flush against the ceiling when clearance is minimal.
     Mark the side holes. Drill 3/16 pilot holes and fasten bracket securely to a structural support with the
    hardware provided. 
    						
    							10
    Clevis Pin 5/16x2-3/4Ring  Fastener
    INSTALLATION STEP 3
    Attach the Rail to the Header Bracket
     Position the opener on the garage floor below the
    header bracket. Use packing material as a protective
    base. NOTE: If the door spring is in the way you’ll need
    help. Have someone hold the opener securely on a
    temporary support to allow the rail to clear the spring.
     Position the rail bracket against the header bracket.
     Align the bracket holes and join with a clevis pin as shown.
     Insert a ring fastener to secure.Header
    Bracket Chain
    Pulley
    Bracket
    Temporary
    Support
    Header Wall
    Garage
    Door
    Clevis Pin
    5/16x2-3/4
    Ring
    Fastener
    Header 
    Bracket
    Chain
    Pulley
    Bracket Rail
    HARDWARE SHOWN 
    ACTUAL SIZE
    INSTALLATION STEP 4
    Position the Opener
    SECTIONAL DOOR ONLY
    A 2x4 laid flat is convenient for setting an ideal door-to-rail
    distance. 
     Raise the opener onto a stepladder. You will need helpat this point if the ladder is not tall enough.
     Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
     If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to
    disconnect inner and outer sections. Slide the outer
    trolley toward the motor unit. The trolley can remain
    disconnected until Installation Step 12 is completed.
    Rail
    Door
    2x4 is used to determine 
    the correct mounting height 
    from ceiling.
    Trolley 
    Release Arm
    ENGAGED RELEASED
    To prevent damage to garage door, rest garage door opener
    rail on 2x4 placed on top section of door. 
    						
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