Craftsman 675 Eager 1 Manual
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PRODUCTSPECIFICATIONS SERIALNUMBER DATEOFPURCHASE GASOLINECAPACITY/TYPE:1.5QUARTS UNLEADEDREGULAR OILTYPE(API-SF-SJ):SAE30(ABOVE32°F) SAE5W-30(BELOW32°F) OILCAPACITY:20OZS. SPARKPLUG(GAP:.030)CHAMPIONRJ19LMORJ19LM BLADEBOLTTORQUE:35-40FT.LBS. Themodelandserialnumberswillbefoundonadecalattachedtotherearofthe lawnmowerhousing.Recordbothserialnumberanddateofpurchaseinspace providedabove. LAWNMOWER Alwaysobservesafetyruleswhen performinganymaintenance, TIRES •Keeptiresfreeofgasoline,oil,orinsect controlchemicalswhichcanharm rubber. •Avoidstumps,stones,deepruts,sharp objectsandotherhazardsthatmay causetiredamage. BLADECARE Forbestresults,mowerblademustbe keptsharp.Replacebentordamaged blades. TOREMOVEBLADE 1.Disconnectsparkplugwirefromspark plugandplacewirewhereitcannot comeincontactwithsparkplug. 2.Turnlawnmoweronitsside.Make sureairfilterandcarburetorareup. 3.Useawoodblockbetweenbladeand mowerhousingtopreventbladefrom turningwhenremovingbladebolt. NOTE:Protectyourhandswithgloves and/orwrapbladewithheavycloth. 4.Removebladeboltbyturningcounter- clockwise. 5.Removebladeandattachinghard- ware(bolt,lockwasherandhardened washer). NOTE:Removethebladeadapterand checkthekeyinsidehubofblade adapter.Thekeymustbeingoodcondi- tiontoworkproperly.Replaceadapterif damaged. TOREPLACEBLADE 1.Positionthebladeadapteronthe enginecrankshaft.Besurekeyin adapterandcrankshaftkeywayare aligned. 2.Positionbladeonthebladeadapter aligningthetwo(2)holesintheblade withtheraisedlugsontheadapter. 3.Besurethetrailingedgeofblade (oppositesharpedge)isuptoward theengine. 4.installthebladeboltwiththelock washerandhardenedwasherinto bladeadapterandcrankshaft. 5.Useblockofwoodbetweenbladeand lawnmowerhousingandtightenthe bladebolt,turningclockwise. •Therecommendedtighteningtorqueis 35-40ft.Ibs. IMPORTANT:Bladeboltisgrade8heat treated. TOSHARPENBLADE NOTE:Wedonotrecommendsharpen- ingblade-butifyoudo,besurethe bladeisbalanced. Careshouldbetakentokeeptheblade balanced.Anunbalancedbladewill causeeventualdamagetolawnmower orengine. •Thebladecanbesharpenedwithafile oronagrindingwheel.Donotattempt tosharpenwhileonthemower. •Tocheckbladebalance,driveanail intoabeamorwall.Leaveaboutone inchofthestraightnailexposed.Place centerholeofbladeovertheheadof thenail.Ifbladeisbalanced,itshould remaininahorizontalposition.Ifeither endoftheblademovesdownward, sharpentheheavyenduntiltheblade isbalanced. 11
Lockwasher Blade adapter Crankshaft bolt Crank // HardenededgeBladeadapter washer GRASSCATCHER •Thegrasscatchermaybehosedwith water,butmustbedrywhenused. •Checkyourgrasscatcheroftenfor damageordeterioration.Through normaluseitwillwear.Ifcatcherneeds replacing,replaceonlywithamanufac- turerapprovedreplacementcatcher. Givethelawnmowermodelnumber whenordering. ENGINE LUBRICATION Useonlyhighqualitydetergentoilrated withAPIserviceclassificationSF-SJ. SelecttheoirsSAEviscositygrade accordingtoyourexpectedoperating temperature. SAEVISCOSITYGRADES TOCHANGEENGINEOIL NOTE:Beforetippinglawnmowerto drainoil,drainfueltankbyrunning engineuntilfueltankisempty. 1.Disconnectsparkplugwirefromspark plugandplacewirewhereitcannot comeincontactwithsparkplug. 2.Removeengineoilcap;layasideona cleansurface. 3.Tiplawnmoweronitssideasshown anddrainoilintoasuitablecontainer. Rocklawnmowerbackandforthto removeanyoiltrappedinsideof engine. 4.Wipeoffanyspilledoilonlawnmower andonsideofengine. 5.Fillenginewithoil.(SeeAddOilin theOperacionsectionofthismanual.) 6.Reconnectsparkplugwiretospark plug. Container AIRFILTER Yourenginewillnotrunproperlyandmay bedamagedbyusingadirtyairfilter. Replacetheairfiltereveryyear,more oftenifyoumowinverydusty,dirty conditions.Donotwashairfilter. TOCHANGEAIRFILTER 1.Removetheairfilterbyturning clockwisetothestopandpultaway fromcollar. 2.Removefilterfrominsideofcover. 3.Cleantheinsideofthecoverandthe collartoremoveanydirtaccumula- tion. 4.Insertnewfilterintocover. 5.Putairfiltercoverandfilterintocollar aligningthetabwiththeslot. 6.Pushinoncoverandturncounter- clockwisetotighten.Turn clockwiseto NOTE:Althoughmulti-viscosityoils (5W30,10W30etc.)improvestartingin coldweather,thesemuRi-viscosityoils willresultinincreasedoilconsumption whenusedabove32°F.Checkyour engineoillevelmorefrequentlytoavoid possibleenginedamagefromrunningCollar lowonoil._Clip Changetheoilafterevery25hoursof_ operationoratleastonceayearifthe lawnmowerisnotusedfor25hoursin oneyear. CheckthecrankcaseoillevelbeforeSI startingtheengineandaftereachfive(5) hoursofcontinuoususe,TightenoilplugAirfilter securelyeachtimeyouchecktheoil level. remove 12 AirfiltercoverTurncounter- clockwiseto tighten
MUFFLER Inspectandreplacecorrodedmufflerasit couldcreateafirehazardand/ordam- age. SPARKPLUG Changeyoursparkplugeachyearto makeyourenginestarteasierandrun better.Setsparkpluggapat.030inch. CLEANING IMPORTANT:Forbestperformance, keepmowerhousingfreeofbuiif-up grassandtrash.Cleantheundersideof yourmoweraftereachuse. _I_CAUTION:Disconnectsparkplugwire fromsparkplugandplacewirewhereit cannotcomeincontactwiththespark plug. •Cleantheundersideofyourlawn mowerbyscrapingtoremovebuild-up ofgrassandtrash. •Cleanengineoftentokeeptrashfrom accumulating.Acloggedengineruns hotterandshortensenginelife. •Keepfinishedsurfacesandwheelsfree ofallgasoline,oil,etc. •Wedonotrecommendusingagarden hosetocleanlawnmowerunlessthe electricalsystem,muffler,airfilterand carburetorarecoveredtokeepwater out.Waterinenginecanresultin shortenedenginelife. 13
ACAUTION:Beforeperformingany serviceoradjustments: 1.Releasecontrolbarandstopengine. 2.Makesurethebladeandallmoving partshavecompletelystopped. 3.Disconnectsparkplugwirefromspark plugandplacewhereitcannotcome incontactwithplug. LAWNMOWER TOADJUSTCUTTINGHEIGHT SeeTOADJUSTCUTTINGHEIGHTin theOperationsectionofthismanual. REARDEFLECTOR Thereardeflector,attachedbetweenthe rearwheelsofyourmower,isprovidedto minimizethepossibilitythatobjectswill bethrownoutoftherearofthemower intotheoperatorsmowingposition,Ifthe deflectorbecomesdamaged,itshouldbe replaced. DISCHARGEGUARD Thedischargeguard,attachedtothe dischargeopeningofyourlawnmower,is providedtopreventthepossibilityof injuryresultingfromobjectsbeingthrown outofthedischargeopeningintothe operatormowingposition.Ifthedischarge guardbecomesdamaged,itshouldbe replaced. TOADJUSTHANDLE Thehandleonyourlawnmowerhas three(3)heightpositions-adjustto heightthatsuitsyou. •Squeezethebottomendsoflower handletowardseachotheruntilthepin inhandlecanbeinsertedintooneof thethreeheightadjustmentholes. High Med. Low.pin handle adjustment bracket TOASSEMBLEGRASSCATCHER 1.Putgrasscatcherframeintograssbag withdgidpartofbagonthebottom. Makesuretheframehandleisoutside ofthebagtop. 2.Slipvinylbindingsoverframe. NOTE:Ifvinylbindingsaretoostiff,hold theminwarmwaterforafewminutes.If baggetswet,letitdrybeforeusing. ACAUTION:Donotrunyourlawnmower withoutclippingdeflectororapproved grasscatcherinplace.Neverattemptto operatethelawnmowerwiththerear doorremovedorproppedopen. Catcher frame handle / _tFrame opening ENGINE ENGINESPEED Yourenginespeedhasbeenfactoryset. Donotattempttoincreaseenginespeed oritmayresultinpersonalinjury.Ifyou believethattheengineisrunningtoofast ortooslow,takeyourlawnmowertoan authorizedservicecenterforrepairand adiustment. CARBURETOR Yourcarburetorhasanon-adjustable fixedmainjetformixturecontrol.Ifyour enginedoesnotoperateproperlydueto suspectedcarburetorproblems,takeyour lawnmowertoanauthorizedservice centerforrepairand/oradjustment. IMPORTANT:Nevertamperwiththe enginegovernor,whichisfactorysetfor properenginespeed.Overspeedingthe engineabovethefactoryhighspeed settingcanbedangerous.Ifyouthinkthe engine-governedhighspeedneeds adjusting,contactyournearestautho- rizedservicecenter,whichhasproper equipmentandexperiencetomakeany necessaryadjustments. 14
Immediatelyprepareyourlawnmowerfor storageattheendoftheseasonorifthe unitwillnotbeusedfor30daysormore. LAWNMOWER Whenlawnmoweristobestoredfora periodoftime,cleanitthoroughly,remove alldirt,grease,leaves,etc.Storeina clean,dryarea. 1.Cleanentirelawnmower(See CLEANINGintheMaintenance sectionofthismanual). 2.LubricateasshownintheMainte- nancesectionofthismanual. 3.Besurethatallnuts,bolts,screws, andpinsaresecurelyfastened. Inspectmovingpartsfordamage, breakageandwear.Replaceif necessary. 4.Touchupallrustedorchippedpaint surfaces;sandlightlybeforepainting. HANDLE Youcanfoldyourlawnmowerhandlefor storage. 1.Loosenthetwo(2)handleknobson sidesoftheupperhandleandallow handletofolddowntotherear. 2.Squeezethebottomendsoflower handletowardeachotheruntilpinsin handleclearthebracketsandpivot entirehandleassemblyforwardand allowittorestonmower. •Whensettingupyourhandlefromthe storageposition,thelowerhandlewill requiremanuallylockingintothe mowingposition. IMPORTANT:Whenfoldingthehandle forstorageortransportation,besureto foldthehandleasshownoryoumay damagethecontrolcables. Operatorpresence controlbar Upper Med, Lowpin J 3-Position handte adjustment bracket ENGINE FUELSYSTEM IMPORTANT:itisimportanttoprevent gumdepositsfromforminginessential fuelsystempartssuchascarburetor,fuel filter,fuelhose,ortankduringstorage. Also,experienceindicatesthatalcohol blendedfuels(calledgasoholorusing ethanolormethanol)canattractmoisture whichleadstoseparationandformation ofacidsduringstorage.Acidicgascan damagethefuelsystemofanengine whileinstorage. 1.Drainthefueltank. 2.Starttheengineandletitrununtilthe fuellinesandcarburetorareempty. •Neveruseengineorcarburetorcleaner productsinthefueltankorpermanent damagemayoccur. •Usefreshfuelnextseason. NOTE:Fuelstabilizerisanacceptable alternativeinminimizingtheformationof fuelgumdepositsduringstorage.Add stabilizertogasolineinfueltankor storagecontainer.Alwaysfollowthemix ratiofoundonstabilizercontainer.Run engineatleast10minutesafteradding stabilizertoallowthestabilizertoreach thecarburetor.Donotdrainthegastank andcarburetorifusingfuelstabilizer. FoldfonNardfor stroage Fold backward Mowing position Lowerhandle 15
ENGINEOIL Drainoil(withenginewarm)andreplace withcleanengineoil.(SeeENGINEin theMaintenancesectionofthismanual). CYLINDER 1.Removesparkplug. 2.Pouroneounce(29ml)ofoilthrough sparkp_ugho_eintocylinder. 3.Pullstarlerhandleslowlyafewtimes todistributeoil. 4.Replacewithnewsparkplug. OTHER •Donotstoregasolinefromoneseason toanother. TROUBLESHOOTINGCHART PROBLEMCAUSE Doesnotstart1.Dirtyairfilter, 2,Outoffuel. 3.Stalefuel Lossofpower Poorcut- uneven Excessive vibration 4.Waterinfuel. 5.Sparkprugwireis disconnected. 6.Badsparkplug. 7.Loosebladeorbroken bladeadapter. 8.Controlbarinreleased position. 9.Controlbardefective. 1.Rearoflawnmower housingorcuttingblade dragginginheavygrass. 2.Cuttingtoomuchgrass. 3.Dirtyairfilter. 4.Buildupofgrass,leaves, andtrashundermower. 5.Toomuchoilinengine. 6.Walkingspeedtoofast. 1.Worn,bentorlooseblade. 2.Wheelheightsuneven. 3.Buildupofgrass,leaves andtrashundermower. f.Worn,bentorlooseblade. 2.Bentenginecrankshaft. 16 •Replaceyourgasolinecanifyourcan startstorust.Rustand/ordirtinyour gasolinewillcauseproblems. •Ifpossible,storeyourunitindoorsand coverittogiveprotectionfromdustand dirt. •Coveryourunitwithasuitableprotec- tivecoverthatdoesnotretainmois- ture.Donotuseplastic.Plasticcannot breathewhichallowscondensationto formandwillcauseyourunittorust. IMPORTANT:Nevercovermowerwhile engoneandexhaustareasarestillwarm. _,CAUTION:Neverstorethelawnmower withgasolineinthetankinsideabuilding wherefumesmayreachanopenflameor spark.Allowtheenginetocoolbefore storinginanyenclosure, CORRECTION 1.Clean/replaceairfilter. 2.Fillfueltank. 3.Draintankandrefillwith freshcleanfuel. 4.Drainfueltankand carburetorandrefilltank withfreshgasoline. 5.Connectwiretoplug. 6.Replacesparkplug. 7.Tightenbladeboltor replacebladeadapter. 8.Depresscontrolbarto handle. 9.Replacecontrolbar. 1.SettoHigherCut position. 2.SettoHigherCut position. 3.Clean/replaceairfilter. 4.Cleanundersideofmower housing. 5.Checkoillevel. 6.Cutatslowerwalking speed. 1.Replaceblade.Tighten bladebolt. 2.Setallwheelsatsame height 3.Cleanundersideof mowerhousing. 1.Replaceblade.Tighten bladebolt. 12.ContactaSearsorother qualifiedservicecenter.
TROUBLESHOOTINGCHART PROBLEMCAUSE StarterropehardI.Engineflywheelbrakeison topullwhencontrolbarisreleased 2.Bentenginecrankshaft. 3.Bladeadapterbroken. 4.Bladedraggingingrass. CORRECTION 1,Depresscontrolbarto upperhandlebefore pullingstarterrope. 2.ContactaSearsorother qualifiedservicecenter. 3.Replacebladeadapter. 4.Movelawnmowertocut grassortohardsurface. Grasscatcher1.Cuttingheighttoolow.1.Raisecuttingheight. notfllllng(ifeo2.Liftonbladewomoff.2.Replaceblade. equipped)3.Catchernotventingair.3.Cleangrasscatcher. Hardtopush1.t.Raisecuttingheight. Grassistoohighorwheel heightistoolow. 2.Rearoflawnmower housingorbladedragging ingrass. 3.Grasscatchertoofull. 4.Handleheightpositionnot rightforyou. 2.Raiserearoflawnmower housingone(1)setting higher. 3.Emptygrasscatcher. 4,Adjusthandleheightto suit. 17
68 67 CRAFTSMANROTARYLAWNMOWER--MODELNO.917.388620 70 442 4334 25 li 47 22 38 37 \ 27 36
KEYPART NO.NO. 1131696 2166860X479 31611(_X479 4132001 563601 6131959 766426 87478(_12 11156577 12750097 13850733X004 14136376 155179_ 17165946X479 1817600406 19167132X(_04 20167133X004 21165858 22168360X004 23166875 24751153 2516r_X479 26166243x479 27851856 29160635X007 301911_ CRAFTSMANROTARYLAWNMOWER--MODELNO.917.388620 DESCRIPTION KEYPART NO.NO.DESCRIPTION ControlBar UpperHande LowerH_dle RogeGuide Locknut1/4-20 HandleBblt WireTie HexBolt5/16-18x3/4 EngineZoneControlCable HexWasherHeadScrew#10-24x1/2 Up-StopBracket HandleKnob HairpinCotter SupportBracket Sctew AxleArmAssembly-LF AxleArmAssembly-RF RearSkirt SelectorSpdng RearDoorAssemblyKit(Incl.Springs) Locknut5/16-18 HandleBracketAssembly(Left) HandleBracketAssembly(Right) Screw1/4-20x3/8 _1AdjustingBracket-Front Spacer 3387877 34167130X004 3_5166785 36160828 3715116_2 381643_ 3983923 40774OO 4188652 42165766 43165767 44165912 4515O406 4685463 4763124 48167131X004 49151161 5057143 5_ 52175871 53851084 5485O263 56851074 56165833 57851514 58161551 67166113 68166755 7O --161(T_8 --176217 SelectorKnob A)deArmASSembly-LR Locknut5/16-18 ShoulderBoft3/16-18 WheelAssembly ShoulderBoft FlangedLocknut Hu_.ap HingeScrew Spdng(LH) S_ing(RH) DoorBblt HexHeadThreadRollingScrew3/8-16x1 DangerDecal Nut AxleArmAssembly-RR Who_ WaveWasher Nut HousingAssembly(Incl.Ref,#17,18&46). HexHeadScrew3/8-24x1-3/8Grd.8 HelicalLockwashor HardenedWasher 21Blade BladeAdadter Adj_nentBOb GrassBag CatcherFrame Engine-(SeeBreakdown) Craftsman143.0167O2 WamingDecaJ(NotShown) OwnelsManuaJ
CRAFTSMAN4-CYCLEENGINE MODELNUMBER143.016702 370C 120 119 130 416 18221619277 182 185 178 223_ 125 174 /93 285 /90 103 305 306 195 36