Corbin SDD-1 Draw Die Instruction Manual

							  Jacket Serrate/Draw Die
SDD-1  -R -M  -S  -H    Caliber: _____________
The Corbin SDD-1 Serrate/Draw Die may be used to score the outside
of  an empty bullet jacket, so the bullet will separate along the score
lines on impact. For effective high frangibility projectiles, the empty
jacket is pushed base first through the die with a punch that fits inside the
jacket. This scores the length of  the jacket.  The core is then seated and
the ogive is formed, further stressing the score lines in the nose area for
rapid expansion at lower velocity than would normally be possible.
Jackets used to make flat base bullets can be serrated before core seat-
ing, but jackets to be used for rebated boattail bullets must be serrated
after the core has been seated (to avoid rupturing the jacket during the
RBT forming process). In that case, a punch with a diameter slightly
under the jacket OD  is used to push the seated core/RBT jacket combo
up through the die mouth first (because pushing on the lead core tends to
extrude it out of  the jacket). This
means the punch may be lightly
marked by the hard scoring points,
so it is made of a material that will
not damage them. Light marks on
the punch itself  are not a problem.
The serrations are made by four or six cutting points (depending on the bullet diam-
eter). The points are factory-set to the most effective depth, a balance between metal
displacement, operating force, and expansion effect. Metal displaced from the serra-
tion groove causes the diameter of  the jacket to increase; this increase is reduced to
proper diameter again by a drawing section built into the die, as the jacket passes up
and out through the top of  the die. The serrations appear to be very shallow as a
result of  this ironing, but they are designed to operate in the most effective manner.
Changing the depth of  the cutter points is not recommended, as it can cause excessive
force, oversized jackets, and broken components. The stress of  impact follows the
lines of  least resistance, so it is neither necessary nor desirable to cut any deeper than
a few thousandths of  an inch. Only light force should be necessary to serrate the jacket.
If  it should be necessary to remove the serrating points, a jacket can be put over a
punch and used as a “stop” to adjust the points back in again. This will get the points
adjusted about the same position. Then, after pushing the jacket out, each of  the ad-
justments can be turned in another 1/8 to 1/4 of  a turn and held while the locking nut
is turned with a small wrench to lock them in position. A felt tip pen can be used to put
a mark on the screws before they are removed, so that the position of  the mark can be
adjusted to the same place once the approximate depth is found with a jacket as a stop
gauge.
Note: Be sure to use the correct punch and operating method for
either jackets or seated cores, depending on which kind of  tool you have.
The empty jacket serrator uses a punch that fits inside the jacket. The seated
core serrator uses a punch that pushes on the base of  the jacket and is too
large to fit inside. If  it is for RBT bullets, then the punch has a cup or cavity
to help support the RBT bullet base. Jackets with seated cores must be pushed
through open-end (nose) first! Empty jackets are pushed through base first.
SDD-1-H shown, in CSP-2 Mega-Mite Press
Ser rator
Points