Christie Digital Systems Ds+60 Users Manual
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Section 3: Operation Christie DS+60 User’s Manual 3-57 Occasionally the projector will encounter an error condition that can interrupt normal operation. Such a condition can be caused by a simple invalid keypad entry, an input signal error (most common) or a system error. The manner in which users are to be notified of error conditions is set in the Menu Preferences menu: • To see error messages displayed on-screen, select the “ Screen” option • To be notified via a serial communication only, select the “ RS232” option. • To receive both types of notifications, select “ All”. • To disable error messages (except for “invalid user key entry”, which can’t be hidden), select “ Off”. The 2-digit error code that corresponds to the message appears in the LED status display window located next to the built-in keypad (Figure 3.32.). NOTE: During normal operation the status code “0n” appears. Figure 3.32. LED Status Display on Built-In Invalid User Entry A keypad entry not recognized by the projector triggers a short on-screen error message identifying the problem. For example, if you specify a channel number that is not available, the message “Invalid Channel will appear. Or if you try to enter the wrong password, you’ll see “Invalid Password”. Press or Ex i t to clear the message and try again. NOTE: On-screen display of “Invalid User Entry” messages cannot be disabled, even if Display Error Messages has been set to “Off”. An input signal error message occurs if you are in presentation level (i.e., there are no menus present) and have selected an input on which the projector detects a problem. While menus remain operational and any key press will temporarily remove any displayed error message, you must resolve the signal problem in order to permanently eliminate the message. No Signal The message No signal occurs when there is no source signal detected at the selected input—both HSYNC and VSYNC are inactive and the screen background is black. Connect or correct the signal, or try another input. Bad Sync The message Bad Sync occurs when HSYNC or VSYNC are active but the signal cannot be displayed. Such a condition occurs when only one of the two sync signals is present, or when either sync signal is unstable or the wrong frequency. Correct the signal or select another input. 3.11 Error Conditions User Errors Input Signal Errors
Section 3: Operation 3-58 Christie DS+60 User’s Manual Other Signal Error Messages In addition to the common Bad Sync and “No Signal” errors, you may encounter a signal error message indicating that HSYNC and/or VSYNC are either too fast or too slow. When such a message appears, check the frequencies shown in the Status menu. If they are correct, then the signal is not recognized by the projector. On some PCs you may be able to change the settings to generate a compatible signal. If the frequencies shown in the Status menu are incorrect, check the cabling to see where the problem might originate. When the projector encounters a system malfunction, either a System Warning message or a System Error message may appear. Both types of messages are accompanied by a numerical error code on the LED status display window next to the built-in keypad. A system malfunction can be cleared with Ex i t Ex i t from presentation level, but may indicate the need for service by a qualified service technician. NOTE: System messages appear on-screen only if Display Error Messages has been set to “Screen” or “All”. System Warnings A system warning indicates that a system malfunction has been detected (see Status LED Codes, below). A system warning message replaces any input signal message and disappears when the input signal status changes. While the projector will remain operational, the message indicates the presence of a potentially serious problem that should be reported to the manufacturer. You can press Ex i tEx i t to remove the message, but for best results you should reset the projector—power the projector down and up again with the (power) key. System Errors A system error message indicates that a serious malfunction has been detected and must be reported to the manufacturer as soon as possible (see Status LED Codes, below). The projector will no longer operate and must be reset—power the projector down and up again with the (power) key. The Status LED Codes If the status code display on the back of the projector shows one of the following values, you have encountered a likely system error requiring the attention of a qualified service technician (see System Warnings and System Errors, above). Acknowledge and clear the error with Ex i t Ex i t from presentation level, or try resetting the projector by powering it off and on again, cooling when necessary. Consult and contact your dealer if the problem persists. The specific code number identifies the source of the error detected, and is particularly useful in cases where the projector is too far away to read the accompanying text message in the LCD status display window. For example, the code “27” means “Lamp 1 could not be turned on”. Error codes for this projector are listed in the table below. S ystem Warnings / Errors
Section 3: Operation Christie DS+60 User’s Manual 3-59 Code Description GENERAL 12 Software bug. Contact dealer/factory. 13 Flash memory corrupted. Download new software. 14 Engineering-only programming is complete. Call Christie, replace TIPM. 15 Attempting to download code without being in boot mode 16 Invalid interrupt. Power off/on. If it persists, contact dealer/factory. 18 Attempting to program boot mode without jumper LAMP FAILURES 21 Lamp compartment too hot 25 Lamp 1 not installed 26 Lamp 1 Interlock: door open, lamp not installed 27 Unable to turn lamp 1 ON 28 Lamp 1 shut off unexpectedly 29 Lamp 1 driver overheated 2A Lamp 1 driver operation error (e.g. too hot can’t start) 2C Lamp 1 driver UART communications failure 30 Lamp 2 not installed 31 Lamp 2 door open 32 Unable to turn lamp 2 ON (unknown reason) 33 Lamp 2 shut off unexpectedly 34 Lamp 2 driver too hot 35 Lamp 2 driver reports operation error (e.g. too hot can’t start) 36 Lamp 2 driver UART communications failure POWER AND COOLING 40 Lamp 1 shutdown due to corresponding fan failure 41 Lamp 1 driver Vcc to low 42 Color wheel 1 stopped for at lease one second 43 Lamp 2 shutdown due to corresponding fan failure 44 Lamp driver Vcc too low 45 Color wheel 2 stopped for at least one second 4C Projector shutdown due to critical error 51 TIPM fan failed 53 Main blower failed 56 Engine fan failed 57 Lamp 1 driver fan failed 58 Lamp 1 fan failed 59 Lamp 2 driver fan failed 5A Lamp 2 fan failed TIPM (image processor) 60 Boot code CRC failed 61 Unable to program the DigMux PLD 62 Unable to program the Control PLD 63 Unable to program the BUBKS PLD 64 Unrecognized ROM type 65 Write to flash ROM failed 66 General image processor failure 67 Downloaded code will not fit in the ROMs 68 Communication problem with scaler on image processor BUILT-IN or EEPROM 70 Unable to access the EEPROM on the built-in keypad 71 EEPROM memory re-initialization (built-in keypad) 72 Unable to access the EEPROM on the lamp module 73 Unable to access the EEPROM on the Back End Board BACK END BOARD 80 Unable to detect Back End Board 81 Unable to program a device on the programming bus 82 TI flash download failure – not started 83 TI flash download failure – partial write 84 TI flash download failure – checksum read 85 TI – I2C write failure 86 Communications failure BACKPLANE or OPTIONAL INTERFACE MODULE A0 Unable to program the Option Card A1 Unable to power the Option Card A2 Unable to program the Backplane module A3 Unable to program the Warp Module Clear system errors with Ex i t Ex i t. If you encounter a system error, try resetting the projector by powering it off and on again (wait at least 90 seconds and allow for proper cooling). For detailed information, monitor the RS232 IN port. Contact dealer/factory if error persists and if a code appears that is not listed. Error Codes
Section 4 Maintenance Christie DS+60 User’s Manual 4-1 The projector is an international regulatory agency approved product designed for safe and reliable operation. It is important to acknowledge the following precautions while operating the projector to assure complete safety at all times. WARNING Always remove the lens when shipping the projector. WARNING NEVER look directly into the projector lens. The high brightness of this projector could cause permanent eye damage. WARNING For protection from ultraviolet radiation, keep all projector shielding intact during operation. Installation should be performed by qualified personnel. Observe and follow all warnings and instructions marked on the projector. The exclamation point within the equilateral triangle alerts the user to important operating and maintenance (servicing) instructions in the literature accompanying the projector. The lightning flash and arrowhead symbol within the equilateral triangle alerts the user to uninsulated “dangerous voltage” within the projector’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock. Read all operating instructions prior to using the projector. 4.1 Warnings and Safety Guidelines Labels and Markings Instructions
Section 4: Maintenance 4-2 Christie DS+60 User’s Manual Operate the projector in an environment, which meets the operating range as specified in Section 6 – Specifications. ◊ Do not operate the projector close to water, such as near a swimming pool. Do not operate in extremely humid environments. ◊ Do not place the projector on an unstable cart, stand or table. A projector and cart combination should be used with care. Sudden stops, excessive force and uneven surfaces may cause the projector and cart combination to overturn. ◊ If the projector is to be ceiling mounted, use only the Christie-approved ceiling mount fixture. The two 300W P-VIP lamps in the projector require replacement when they have reached their end of life (approximately 1500 hours), if they have failed during operation, or have a drastic change in brightness (typical of aging lamps). To effectively maintain operation of the projector it is best to be aware of any changes that occur in brightness and the number of hours each lamp is in use. Refer to 4.4. Lamp Replacement for more details on lamp replacement. NOTE: These are mercury-containing lamps. Handle appropriately. Refer to Appendix G for the lamp product safety data sheet. Follow all safety and warning precautions regarding lamp replacement and handling. WARNING Wait approximately 5 minutes to allow the lamp to cool before removing. Do not stick hands into the lamp compartment during lamp replacement. The lamp is under great pressure when hot and may explode causing physical injury and/or property damage. Allow a lamp to cool before handling and/or powering down and unplugging the projector. Use only the lamps supplied by CHRISTIE, in the Lamp Replacement Kit. Use only the attachments and/or accessories recommended by CHRISTIE. Use of others may result in the risk of fire, shock or personal injury. WARNING Use only the AC power cord supplied. Do not attempt operation if the AC supply is not within the specified voltage and power range. See Section 6. ◊ Do not set or rest items on the power cord. Place the projector in an area where the projector cord cannot be abused or damaged by persons walking on it or by objects rolling over it. ◊ Operate the projector at the specified voltage only. Do not overload power outlets and extension cords as this can result in fire or shock hazards. Pro jector Location Lamps Power Cord and Attachments
Section 4: Maintenance Christie DS+60 User’s Manual 4-3 ◊ The projector is equipped with a three-wire plug having a third grounding pin. This is a safety feature – if you are unable to insert the plug into an outlet contact an electrician to have the outlet replaced. Do not defeat the safety purpose of this grounding-type plug. Slots and vents in the projector provide ventilation. Never block or cover these openings. This ensures reliable operation of the projector and prevents overheating. ◊ Do not place the projector over a radiator or heat register. The projector should not be placed in an enclosure unless proper ventilation is provided. ◊ Do not “poke” objects into the ventilation openings of the projector. They may touch dangerous voltages or short-out components resulting in a fire or shock hazard. Do not spill liquids of any kind into the projector. Should an accidental spill occur, immediately unplug the projector and have it serviced by a qualified service technician. If any of the following conditions exist, immediately unplug the projector from the power outlet and ask a qualified service technician to look at it. ◊ The power cord has been damaged. ◊ The internal cooling fans do not turn on when the projector is first powered up. ◊ Liquid has been spilled into the projector. ◊ The projector has been exposed to excessive moisture. ◊ The projector is not operating normally or its performance has significantly deteriorated in a short period of time. ◊ The projector has been dropped or the shipping case (if applicable) has been badly damaged. WARNING Do not attempt to service the projector yourself. All servicing must be performed by CHRISTIE accredited service technicians. Use replacement parts that are manufacturer-approved only. Use of any other part other than the ones specified by the manufacturer can result in fire, electric shock or risk of personal injury and irreparable equipment damage. WARNING Never service the projector while it is still plugged in. There are exposed voltages that could cause severe physical injuries and possibly death. Always unplug the projector and wait 2 minutes to allow the capacitors on the power supply to discharge before removing the projector’s covers. Ventilation Servicing
Section 4: Maintenance 4-4 Christie DS+60 User’s Manual WARNING Always power down and unplug the projector before cleaning or servicing. Table 4.1. Maintenance Guide Part Description Frequency How to clean Lens As required CLEAN: Clean if absolutely necessary. A small amount of dust on the lens has very little affect on picture quality. To clean: Apply a solvent such as acetone, alcohol or vinegar sparingly to clean, lint- free lens tissue. Wipe across the surface of the lens. Do not scrub or rub tissue in circular motion, this will scratch the lens. Do not reuse tissue. Do not use cleaning tools treated with Ether. If particles still appear on the lens, try using compressed air to remove. As required CLEAN (front glass only): Clean if absolutely necessary. Never touch the glass surface of the lamp. Any oil (left by fingerprints) will seriously degrade lamp performance or cause “hotspots” which can lead to an accumulation of intense heat in the touched area and cause the lamp to shatter. To clean, wait until lamp is cool. Moisten a clean, lint-free cotton cloth with isopropyl alcohol and gently rub the surface of the glass in a circular motion until clean. Lamp Module (300 W P-VIP) 1500 hours or sooner if required REPLACE: Refer to 4.4 Lamp Replacement for instructions. Covers As required CLEAN: Clean dust from external covers using a clean, lint free cotton cloth as required. NOTE: Before cleaning the modules, it is recommended that you install the lens cap. This will keep dust particles from settling on the glass surface of the lens. 4.2 Cleaning and Maintenance Guide
Section 4: Maintenance Christie DS+60 User’s Manual 4-5 The optional IR remote uses two AA size, 1.5V alkaline batteries. To replace the batteries simply turn the remote over and push out the cover using the finger groove, as shown in (1) Figure 4.1. Remove and properly discard the old batteries. Insert new batteries in the proper positive/negative orientation as shown etched in the bottom of the compartment (2). Replace the cover by inserting the tabbed end into the opening and snapping the opposite end into place. Figure 4.1. Replacing remote batteries The projector uses two 300W P-VIP lamps and can be operated with both lamps ON (Dual Lamp Operation mode) or with one lamp ON (Single Lamp Operation mode). The projector has the ability to automatically switch modes to maintain continuous operation. When do I replace a lamp? Lamps that have shown a drastic reduction in brightness or have reached their end of life (approx 1500 hours) should be replaced immediately. You can check the number of hours each lamp has been in use by looking up the number of LAMP HOURS in individual lamp submenus or in the Status menu. From the Lamp menu, you can also set a LAMP LIMIT and enable the projector to send a warning message when it’s powered on to indicate the lamps have reached their set limit. At anytime during operation, you can check the status of a lamp by checking the lamp status in individual lamp submenus – More, Lamp 1 or More, Lamp 2. You will see one of six states: “Good”, “Cooling Fan #8 Failed”, “Cooling Fan #10 Failed, “Interlock Tripped”, “Failed to Strike”, “Turned Off Unexpectedly”, “Color Wheel Stopped”, “Driver Vcc too Low” or “Lamp Not Installed”. A status of “Failed to Strike” or “Turned Off Unexpectedly” indicates a failure that requires further investigation and may or may not be directly related to the lamp. If you have ruled out the cause being an aged lamp or another component in the projector, it may indicate that your lamp has prematurely burned out or failed for some other reason (check status LEDs and/or error codes through RS-232, if possible). Burned out lamps or lamps that have failed due to some characteristic flaw should be replaced, as soon as possible. In general, monitor the performance of your projector and replace lamps as needed. 4.3 Replacing Remote Batteries 4.4 Lamp Replacement
Section 4: Maintenance 4-6 Christie DS+60 User’s Manual To replace a lamp: 1. Press to power down the projector and allow the lamp to cool for approximately 5 minutes after the fans have turned off before continuing with Step 2. If required, you can switch lamp modes and cut power to the lamp you want to replace without having to power down the projector and interrupt a presentation. Check the Lamp menu to ensure the lamp operation mode has been switched to the other lamp. Allow the lamp to cool sufficiently before continuing with Step 2. NOTE: Opening a lamp door with a “live” lamp will cause the projector to automatically cut power to that lamp. WARNING Wait at least 5 minutes after powering down or switching lamp operation modes to allow the lamp to cool sufficiently before removing. Figure 4.2. 2. Remove the single screw from the lamp door you want to open. NOTE: The amber window on the door (Figure 4.2.) should be dim. If it “glows” then the lamp in this compartment is still on. Manually switch to the other single lamp operation mode to cut power to the lamp before replacing. (Figure 4.3) 3. Swing the lamp door open. (Figure 4.3.) 4. Using a screwdriver or fingers, turn the three lock screws on the lamp module counter-clockwise a quarter turn each to “unlock” it. (Figure 4.4.) 5. Using the two finger guides molded into the lamp housing, pull the lamp straight out of the projector. (Figure 4.4) The lamp module disconnects from the terminal block located at the back of the lamp compartment. Figure 4.3.